Abstract: Graphical user interface (GUI) based systems and methods are disclosed for regionizing full-size process plant displays for rendering on mobile user interface devices. A regionizer application receives a full-size process plant display that graphically represents at least a portion of a process plant that includes graphic representations of a plurality of process plant entities. The regionizer app determines display region(s) of the full-size process plant display that define corresponding view portions of the full-size process plant display. The display regions are transmitted to a mobile user interface device for rendering by a mobile display navigation app. The GUI based systems and methods can also automatically detect graphical process control loop display portions within full-size process plant displays for rendering on mobile user interface devices.

Abstract: A software defined (SD) process control system (SDCS) includes a control container having contents which are executable during run-time of the process plant to control at least a portion of an industrial process. The SDCS also includes a security service associated with the control container and including contents which define one or more security conditions. The security service executes via a container on a compute node of the SDCS to control access to and/or data flow from the control container based on the contents of the security container.

Abstract: A Multi-Purpose Dynamic Simulation and run-time Control platform includes a virtual process environment coupled to a physical process environment, where components/nodes of the virtual and physical process environments cooperate to dynamically perform run-time process control of an industrial process plant and/or simulations thereof. Virtual components may include virtual run-time nodes and/or simulated nodes. The MPDSC includes an I/O Switch which delivers I/O data between virtual and/or physical nodes, e.g., by using publish/subscribe mechanisms, thereby virtualizing physical I/O process data delivery. Nodes serviced by the I/O Switch may include respective component behavior modules that are unaware as to whether or not they are being utilized on a virtual or physical node. Simulations may be performed in real-time and even in conjunction with run-time operations of the plant, and/or simulations may be manipulated as desired (speed, values, administration, etc.).

Abstract: To provide a trusted, secure, and immutable record of transactions within a process plant, techniques are described for utilizing a distributed ledger in process control systems. The distributed ledger may be maintained by nodes which receive transactions broadcasted from field devices, controllers, operator workstations, or other devices operating within the process plant. The transactions may include process plant data, such as process parameter data, product parameter data, configuration data, user interaction data, maintenance data, commissioning data, plant network data, and product tracking data. The distributed ledgers may also be utilized to execute smart contracts to allow machines such as field devices to transact by themselves without human intervention. In this manner, recorded process parameter values and product parameter values may be retrieved to verify the quality of products.

Abstract: A Multi-Purpose Dynamic Simulation and run-time Control platform includes a virtual process environment coupled to a physical process environment, where components/nodes of the virtual and physical process environments cooperate to dynamically perform run-time process control of an industrial process plant and/or simulations thereof. Virtual components may include virtual run-time nodes and/or simulated nodes. The MPDSC includes an I/O Switch which delivers I/O data between virtual and/or physical nodes, e.g., by using publish/subscribe mechanisms, thereby virtualizing physical I/O process data delivery. Nodes serviced by the I/O Switch may include respective component behavior modules that are unaware as to whether or not they are being utilized on a virtual or physical node. Simulations may be performed in real-time and even in conjunction with run-time operations of the plant, and/or simulations may be manipulated as desired (speed, values, administration, etc.).

Abstract: Methods and apparatus to generate and display trends associated with a process control system are disclosed. An example apparatus includes memory, machine readable instructions, and processor circuitry to execute the instructions to generate a first graphical user interface. The first graphical user interface to include a graphical representation of a component in a process control system. The processor circuitry to generate a second graphical user interface. The second graphical user interface to include a chart region with a trend represented therein. The trend indicative of values of a process parameter of the process control system over a period of time. The processor circuitry to automatically generate the trend in the chart region in response to a graphical element being dragged and dropped from the first graphical user interface to the second graphical user interface.

Abstract: Methods and apparatus to implement predictive analytics for continuous processes are disclosed. An example apparatus includes a virtual batch unit controller to implement a sampling batch on a virtual batch unit. The sampling batch corresponds to a discrete period of time of a continuous control system process. The virtual batch unit includes input and output parameters corresponding to parameters associated with the continuous control system process. The example apparatus further includes a sampling batch analyzer to generate predictive analytic information indicative of a predicted quality of an output of the continuous control system process at an end of the discrete period of time based on an analysis of the sampling batch relative to an analytical model.

Abstract: Distributed industrial process monitoring and analytics systems and methods are provided for operation within a process plant. A plurality of distributed data engines (DDEs) may be embedded within the process plant to collect and store data generated by data sources, such as process controllers. Thus, the data may be stored in a distributed manner in the DDEs embedded throughout the process plant. The DDEs may be connected by a data analytics network to facilitate data transmission by subscription or query. The DDEs may be configured as a plurality of clusters, which may further include local and centralized clusters. The local clusters may obtain streaming data from data sources and stream selected data to a data consumer. The centralized cluster may register the local clusters, receive data therefrom, and perform data analytic functions on the received data. The analyzed data may be further sent to a data consumer.

Abstract: A system and method of configuring monitor blocks and effect blocks associated with a process control system for a process plant includes causing a display device to display a graphical user interface, the graphical user interface indicating a first monitor block, a second monitor block, and an effect block. The system and method further includes enabling a user to input configuration data via the input device, including: (i) configuring one of the outputs of the first monitor block to serve as one of the inputs of the second monitor block, (ii) configuring an additional one of the outputs of the first monitor block and one of the outputs of the second monitor block to serve as inputs to the effect block, and (iii) designating at least one of the plurality of cells of each of the first monitor block, the second monitor block, and the effect block as a trigger associated with the respective input/output pair for the respective cell and corresponding to a condition in the process plant.

Abstract: A distributed control system (DCS) of an industrial process plant includes a data center storing a plant information model that includes a description of physical components, the control framework, and the control network of the plant using a modeling language. A set of exposed APIs provides DCS applications access to the model, and to an optional generic framework of the data center which stores basic structures and functions from which the DCS may automatically generate other structures and functions to populate the model and to automatically create various applications and routines utilized during run-time operations of the DCS and plant. Upon initialization, the DCS may automatically sense the I/O types of its interface ports, detect communicatively connected physical components within the plant, and automatically populate the plant information model accordingly. The DCS may optionally automatically generate related control routines and/or I/O data delivery mechanisms, HMI routines, and the like.

Abstract: A hyperconverged industrial process control architecture is disclosed for controlling an industrial process within a physical process environment using a software-defined distributed control system (DCS) environment. The software-defined DCS environment may be implemented by virtualizing the hardware components of a DCS architecture on a server group to enable both software-defined process controllers and back-end DCS applications to run within the server group. This software-defined DCS network architecture reduces the hardware requirements of the process control system and reduces configuration complexity by implementing control components and higher-level components within a common environment within the server group.

Abstract: A highly versatile process control or factory automation field device is configured with an interface and communication connection structure and security features that enable the field device to operate as a data server that communicates with and supports multiple different applications or clients, either directly or indirectly, while simultaneously performing standard process and factory automation control functions in a highly secure manner. The security features include a root of trust component, a secure boot component, secure memory components, secure communication components, security audit components, secure provisioning components and endpoint identity components, making the field device communications and operations secure and trustworthy.

Abstract: A method and system for publish-subscribe communication architecture for highly-versatile (HV) field devices in control and automation system implements reception at an HV field device, from a client device or application, of a message indicating a selection of one of a plurality of publish categories. The publish category corresponds to a type of information desired by the client device or application. The field device transmits to the client device or application an identification of each of a plurality of publish lists corresponding to the selected publish category, which publish lists are each stored on the field device and each include a set of parameters associated with the field device. The field device receives, from the client device or application, a selection of one of the publish lists identified by the field device, and transmits to the client device or application the set of parameters associated with the selected publish list.

Abstract: An augmented reality (AR) node location and activation technique for use in an AR system in a process plant or other field environment quickly and easily detects an AR node in a real-world environment and is then able to activate an AR scene within the AR system, which improves the usability and user experience of the AR system. The AR node location and activation system generally enables users to connect to and view an AR scene within an AR system or platform even when the user is not directly at an existing AR node, when the user is experiencing poor lighting conditions in the real-world environment and in situations in which the user is unfamiliar with the AR nodes that are in the AR system database.

Abstract: An I/O server service interacts with multiple containerized controller services each implementing the same control routine to control the same portion of the same plant. The I/O server service may provide the same controller inputs to each of the containerized controller services (e.g., representing measurements obtained by field devices and transmitted by the field devices to the I/O server service). Each containerized controller service executes the same control routine to generate a set of controller outputs. The I/O server service receives each set of controller outputs and forwards an “active” set to the appropriate field devices. The I/O server service and other services, such as an orchestrator service, may continuously evaluate performance and resource utilization in the control system, and may dynamically activate and deactivate controller services as appropriate.

Abstract: In a method for facilitating creation of a map of a real-world, process control environment, locations of a mobile device are tracked as a user moves through a mapped environment. A camera of the mobile device captures images of the mapped environment as the user moves through the mapped environment, and the user indicates an intention to add a node to the map. One or more images of the captured images are provided to a machine learning (ML) model, and the ML model is trained to process images to recognize object types. The ML model may predict an object type corresponding to a specific object within a field of view of the camera. A display of the mobile device may then superimpose, on a real-world view presented to the user, an indication of the predicted object type to facilitate user designation of a descriptor for the new node.

Abstract: To provide a trusted, secure, and immutable record of storage operations executed by a storage center for storing measurement data provided by a process plant, techniques are described for utilizing a distributed ledger. When a data contributor such as a process plant generates measurement data, an encrypted version of a set of measurement data is transmitted to a storage center for secure storage of the measurement data. In some instances, the data contributor divides the set of measurement data into several subsets and transmits each subset of encrypted measurement data to a different storage center. Furthermore, the storage center generates a transaction for the storage operation which is recorded in a distributed ledger. When a data subscriber retrieves the encrypted measurement data from a storage center, the data subscriber can verify the authenticity of the data based on the information recorded in the distributed ledger.

Abstract: Methods and apparatus to provide a role-based user interface are disclosed herein. An example system disclosed includes a display device to depict a user interface. The example system also includes a processor. The example processor is to receive object information for an object in a process control system during a session, determine a user role based on the session, determine whether the object information is qualifying information based on the user role, and display the object information via the user interface when the object information is qualifying information.

Abstract: To provide search capabilities in a process control system, a contextual knowledge repository is generated that organizes process plant-related data according to semantic relations between the process plant-related data and the process plant entities. When a user submits a process plant search query related to process plant entities within a process plant, search results are obtained by identifying a data set from the contextual knowledge repository which is responsive to the process plant search query. The search results are then presented on a user interface device based on the identified data set. To allow for searches to be performed by user interface devices external to the process plant, a data diode is disposed between a field-facing component and an edge-facing component of the process plant so that data flows from the field-facing component to the edge-facing component without flowing from the edge-facing component to the field-facing component.

Abstract: To provide search capabilities in a process control system, a contextual knowledge repository is generated that organizes process plant-related data according to semantic relations between the process plant-related data and the process plant entities. When a user submits a process plant search query related to process plant entities within a process plant, search results are obtained by identifying a data set from the contextual knowledge repository which is responsive to the process plant search query. The search results are then presented on a user interface device based on the identified data set. To allow for searches to be performed by user interface devices external to the process plant, a data diode is disposed between a field-facing component and an edge-facing component of the process plant so that data flows from the field-facing component to the edge-facing component without flowing from the edge-facing component to the field-facing component.