Patents Assigned to FlexForm Technologies, LLC
  • Patent number: 8697586
    Abstract: A fire retardant structural board is provided that includes a body of fibrous material, a triglycidyle polyester binder, a sodium borate pentahydride fire retardant, and a sodium borate pentahydride fire retardant. The body of fibrous material has a weight, first and second surfaces, first and second sides, and a thickness. The fibrous material and triglycidyle polyester are dispersed throughout the thickness of the body. The sodium borate pentahydride fire retardant is dispersed between individual fibers of the fibrous material and throughout the thickness of the body. A sodium borate pentahydride fire retardant composition also coats at least the first surface of the body.
    Type: Grant
    Filed: September 6, 2011
    Date of Patent: April 15, 2014
    Assignee: FlexForm Technologies, LLC
    Inventors: Garry E. Balthes, Darrell R. Eggers, Gregg B. Baumbaugh
  • Patent number: 8367172
    Abstract: A blow-molded composite and method of making the same is provided. The composite includes first and second fibrous layers and first and second film layers. The first fibrous layer includes randomly oriented fibers dispersed throughout the thickness of the layer and has first and second surfaces. The first film layer has first and second surfaces such that the second surface of this layer is bonded to the second surface of the first fibrous layer. The second film layer has first and second surfaces as well, but only a portion of the first surface is bonded to the first surface of the first film layer. At least one cavity exists between the first and second film layers. The second fibrous layer also comprises randomly oriented fibers dispersed throughout the thickness of the layer and has first and second surfaces. The first surface of the second fibrous layer is bonded to the second surface of the second film layer.
    Type: Grant
    Filed: November 1, 2006
    Date of Patent: February 5, 2013
    Assignee: FlexForm Technologies, LLC
    Inventor: Garry E. Balthes
  • Patent number: 8227037
    Abstract: A fire retardant structural board is provided that includes a body of fibrous material, a triglycidyle polyester binder, a sodium borate pentahydride fire retardant, and a sodium borate pentahydride fire retardant. The body of fibrous material has a weight, first and second surfaces, first and second sides, and a thickness. The fibrous material and triglycidyle polyester are dispersed throughout the thickness of the body. The sodium borate pentahydride fire retardant is dispersed between individual fibers of the fibrous material and throughout the thickness of the body. A sodium borate pentahydride fire retardant composition also coats at least the first surface of the body.
    Type: Grant
    Filed: March 14, 2011
    Date of Patent: July 24, 2012
    Assignee: FlexForm Technologies, LLC
    Inventors: Garry E. Balthes, Darrell R. Eggers, Gregg B. Baumbaugh
  • Patent number: 8158539
    Abstract: The following disclosure provides a structural mat for manufacturing a moldable structural hardboard body. The structural mat has a nucleated/coupled binder and a fibrous material. The nucleated/coupled binder material has a first binder material combined with a nucleating agent; and a second binder material combined with a coupling agent. The first binder material is combined with the nucleating agent to make a discrete nucleated/binder material. The second binder material is combined with the coupling agent to make a discrete coupled/binder material. The discrete nucleated/binder material and the discrete coupled/binder material are blended together. The fibrous material is blended with the discrete nucleated/binder material and the discrete coupled/binder material to form the structural mat.
    Type: Grant
    Filed: December 16, 2005
    Date of Patent: April 17, 2012
    Assignee: FlexForm Technologies, LLc
    Inventor: Garry E. Balthes
  • Publication number: 20110318983
    Abstract: A fire retardant structural board is provided that includes a body of fibrous material, a triglycidyle polyester binder, a sodium borate pentahydride fire retardant, and a sodium borate pentahydride fire retardant. The body of fibrous material has a weight, first and second surfaces, first and second sides, and a thickness. The fibrous material and triglycidyle polyester are dispersed throughout the thickness of the body. The sodium borate pentahydride fire retardant is dispersed between individual fibers of the fibrous material and throughout the thickness of the body. A sodium borate pentahydride fire retardant composition also coats at least the first surface of the body.
    Type: Application
    Filed: September 6, 2011
    Publication date: December 29, 2011
    Applicant: FLEXFORM TECHNOLOGIES, LLC
    Inventors: GARRY E. BALTHES, DARRELL R. EGGERS, GREGG B. BAUMBAUGH
  • Patent number: 8012889
    Abstract: The following disclosure provides a low-density fire retardant structural board. The board has a body of fibrous material, a binder and fire retardant agent. The body of fibrous material includes a weight, first and second ends, first and second sides and a thickness. The fibrous material is dispersed throughout the thickness of the body. The binder is also dispersed throughout the thickness of the body. The fire retardant agent is dispersed between individual fibers of the fibrous material and throughout the thickness of the body.
    Type: Grant
    Filed: December 16, 2005
    Date of Patent: September 6, 2011
    Assignee: FlexForm Technologies, LLC
    Inventors: Garry E. Balthes, Darrell R. Eggers, Gregg B. Baumbaugh
  • Patent number: 7906176
    Abstract: A fire retardant structural board is provided that includes a body of natural fibrous material, a triglycidyle polyester binder, a sodium borate pentahydride fire retardant, and a sodium borate pentahydride fire retardant. The body of natural fibrous material has a weight, first and second surfaces, first and second sides, and a thickness. The natural fibrous material and triglycidyle polyester are dispersed throughout the thickness of the body. The sodium borate pentahydride fire retardant is dispersed between individual natural fibers of the natural fibrous material and throughout the thickness of the body. A sodium borate pentahydride fire retardant composition also coats at least the first surface of the body.
    Type: Grant
    Filed: January 5, 2007
    Date of Patent: March 15, 2011
    Assignee: FlexForm Technologies, LLC
    Inventors: Garry E. Balthes, Darrell R. Eggers, Gregg B. Baumbaugh
  • Publication number: 20090311499
    Abstract: The present disclosure describes natural antimicrobial carpet pads that are flexible and resilient sheets of predominantly natural plant fibers and/or animal fibers. These fibers have been subjected to a nonwoven needling process to form a mat. An antimicrobial material is intermixed with the plant and animal fibers. The antimicrobial material may also serve as a bonding agent for the fibers.
    Type: Application
    Filed: June 15, 2009
    Publication date: December 17, 2009
    Applicant: Flexform Technologies, LLC
    Inventors: Harry R. Hickey, David H. Johnson