Abstract: A “hydraulic rotating machinery” (“HRM”) system provides optimal energy efficiency over a very wide conditions of service (“COS”) range by configuring a plurality of variable speed HRMs in a “cluster.” The HRMs are interconnected by one or more valves that can be actuated by a controller to configure and vary a flow path through which a process fluid flows from an inlet to an outlet. By actively selecting which of the HRMs are included in the flow path, the interconnections therebetween, and the operating speeds thereof, the controller ensures that the HRM cluster continues to operate at optimal efficiency as the COS fluctuates over a very wide range. The HRMs can be identical to each other, or can vary in design. The HRM system can be implemented for storage and retrieval of green energy. The controller can also monitor the health of the cluster and/or of the associated process.

Abstract: A booster-ejector system captures and recycles leakage fluids from a process. When a pressure differential (head) of the process is above a threshold value, an ejector system uses motive fluid from a process high-pressure (HP) region to entrain and compress the leakage fluid, and direct it to a low pressure (LP) region. When the head is below the threshold value, a controller reconfigures a plumbing system and activates a leakage pump to pump the leakage fluid to the LP region. The system can include only one ejector, or a plurality thereof, which can be coupled such that the diffuser output of each ejector is directed to the suction input of the next ejector. At least one of the ejectors can include an exchangeable throat, which can impart a rotational component to the fluid. The HP and LP regions can be the output and input, respectively, of a compressor.

Abstract: A standstill seal prevents leakage of a process fluid when a shaft is not rotating. The seal includes a flexible band surrounding the shaft that includes a thick, substantially rectangular center region from which thinner side regions extend. Application of pressurized control fluid to a rear surface of the band causes the central region to extend through a gap between cover plates to form a seal with the shaft or an intermediate structure. Depressurizing of the control fluid causes the central region to be withdrawn from the shaft, either entirely due to elasticity of the band, or with the assistance of springs. In various embodiments, the seal is formed radially inward or axially. The side regions can be substantially flat or curved. The standstill seal can be unitary with a rotating shaft seal, and can be upstream or downstream thereof. The control fluid can be the process fluid.

Abstract: The decoking control valve includes a piston, a cylinder, and a hydraulic rod seal at the outlet ports. The piston can move translational inside the cylinder along a fixed direction. The cylinder houses the hydraulic rod seal in a groove of the cylinder that places the hydraulic rod seal next to the piston. The hydraulic rod seal has a seal ring in contact with the piston, and the seal rings are activated. As the piston translates within the cylinder, the seal ring will activate at one outlet port and allow fluid to flow out of another outlet port.

Abstract: A valve for controlling a molten liquid includes an expansion port in liquid communication with an internal volume of the valve that is filled with the molten liquid. An expansion valve can be opened during unfreezing of the valve, to allow melting process substance to expand out of the internal volume into an expansion line as it is melted. During initialization of the valve, an inert gas source, pressure regulator, and ultrasonic transition level sensor can be used to establish a liquid/gas interface at a desired height within the expansion line. The valve can include a multi-zone heater, wherein a first of the zones is adjacent the expansion port, so that during unfreezing, after the first zone has been melted, the remaining zones can be sequentially activated in an order that ensures that each zone is activated only after an adjacent zone has been melted.

Abstract: A valve for controlling a molten liquid includes an expansion port in liquid communication with an internal volume of the valve that is filled with the molten liquid. An expansion valve can be opened during unfreezing of the valve, to allow melting process substance to expand out of the internal volume into an expansion line as it is melted. During initialization of the valve, an inert gas source, pressure regulator, and ultrasonic transition level sensor can be used to establish a liquid/gas interface at a desired height within the expansion line. The valve can include a multi-zone heater, wherein a first of the zones is adjacent the expansion port, so that during unfreezing, after the first zone has been melted, the remaining zones can be sequentially activated in an order that ensures that each zone is activated only after an adjacent zone has been melted.

Abstract: An apparatus for measuring a pressure of a corrosive or high temperature process liquid includes a pressure sensor in communication with the process liquid via a vertical tube. A buffer gas injected into the vertical tube forms a liquid/gas interface at a desired height. The buffer gas supply is then either isolated or regulated so as to cause the buffer gas pressure within the vertical tube to remain equal with the process liquid pressure. The pressure sensor indirectly measures the process liquid pressure by measuring the buffer gas pressure within the vertical tube, while remaining chemically and thermally protected from the process liquid. In embodiments, pressure measurements from a pair of gas buffered pressure sensors located upstream and downstream of a valve are combined with measurements of the process liquid temperature to determine a flow rate of the process liquid through the valve.

Abstract: A valve configured to control a flow of a process fluid includes a pair of packing seals separated by a seal gap space along a linear valve stem of the valve, and a pressurization port that can be used to apply a pressurizing fluid, such as nitrogen gas, to the seal gap at a gap pressure that is higher than the process fluid pressure, thereby ensuring that any leakage past the packing seals will be of pressurizing fluid into the process fluid and/or into the environment, and that no process fluid will escape into the environment. The pressure or flow rate of the pressurizing fluid can be monitored to detect and quantify any pressurization fluid leakage past either of the packing seals, so that a maintenance action can be applied to the valve, such as re-tightening or replacing at least one of the packing seals, or replacing the valve.

Abstract: A valve system for controlling a corrosive process liquid flow, while avoiding corrosion due to a liquid/vapor interface of the process liquid, causes the process liquid to flow from the valve through a purge port into a vertical segment of a purge line. During valve initialization, a non-reactive gas backpressure within the purge line is controlled to establish the liquid/vapor interface at a desired height within the vertical segment, as determined by an interface level sensor, which can be ultrasonic. The vertical segment is constructed from, or lined with, a material that can withstand contact with the liquid/vapor interface. During valve operation, the non-reactive gas pressure can continue to be regulated, or a purge valve can be shut, trapping a fixed quantity of the non-reactive gas within the purge line. The valve can include a heater configured to prevent a molten process liquid from solidifying within the valve.

Abstract: A valve includes at least one valve stem seal, such as a packing seal, that is included in a removable seal cartridge. The valve stem is connected to the actuator via a linkage, which can be removed to provide a linkage gap between the actuator and the valve stem. The seal cartridge can then be slid along the valve stem into the linkage gap and laterally removed from the valve, whereupon the seals within the seal cartridge can be refurbished. The valve can be a rotary or linear valve. In embodiments, the linkage gap can be increased by linear displacement of the actuator away from the valve stem. The seal cartridge can be re-installed in the valve after refurbishment, or a substantially identical replacement seal cartridge can be provided, and can be installed in the valve in replacement of the removed seal cartridge, thereby minimizing downtime of the valve.

Abstract: An open cooling space or spiral cooling channel is formed between channel walls of a spool and an outer housing of a rotating shaft seal. The spool is sealed to the housing at the two ends thereof, does not intrude into the cooling inlet or outlet, and is axially removable and exchangeable without being distorted, thereby avoiding damage to the spool and/or contact between the spool and rotating seal elements. Due to the easy installation and removal of the spool, it can be installed as an upgrade after seal installation, and is easily cleaned and replaced. The cooling channel can be terminated by inlet and outlet rings, such that the spool does not require any rotational alignment within the seal assembly. The cooling channel can have a square or rectangular cross-section, thereby increasing thermal exchange between the cooling channel and the cooling channel spool rendering the cooling more efficient.

Abstract: A high temperature secondary seal between a rotating seal face adaptor sleeve and a rotating shaft does not consume additional axial space beyond the axial space occupied by the secondary seal. The seal includes a single ring drive collar comprising a plurality of radial directed bolts in tapped holes. As the bolts are tightened they enter a cylindrical cavity in the drive collar and impact therein a sloped surface of a crush ring. The vertical force thereby applied to the crush ring displaces the crush ring axially into a secondary graphite sealing element, thereby crushing the secondary sealing element against the adaptor sleeve and shaft, and forming a seal there between. The crush ring sloped surface can terminate in a vertical face, so that upon sufficient displacement of the crush ring the bolts abut the vertical face and impact the shaft, fixing the drive collar to the shaft.

Abstract: Pressure exchange devices, systems, and related methods may include a tank, a piston, a valve device, and one or more sensors for monitoring a position of the piston in the tank.

Abstract: A bridging module provides sealable interconnection between segments of an evacuated tube transportation system. A pair of gate elements are horizontally transitioned by a drive mechanism from a stored configuration offset from the tube segments to a deployed configuration where an expanding mechanism presses them outward to seal portals to the tube segments. The module can thereby be vented while the tube segments retain vacuum. A rail carriage in the module can bridge between overhead capsule support rails of the tube segments. A lifting mechanism can lift the rail carriage into a rail carriage section above the portals to allow the gate elements to deploy. The gate elements can be supported by rails and/or linear bearings, and pressed outward by opposed pneumatic pistons located between them, e.g. proximal to the four corners of the gate elements. The drive mechanism can include a motor with rack and pinion.

Abstract: Fluid flow control devices and related systems and methods may include a body or housing and a plug at least partially positioned in the body or housing to define a flow path. In a position of the plug, the plug and the body or housing may collectively define a fluid flow path.

Abstract: A method of managing a battery of a wireless sensor or other battery-powered remote wireless device includes pre-characterizing the device's energy usage during its various activities and modes, placing the device in operation, opportunistically gathering device operational data obtained for purposes other than battery management, and estimating a status of the battery according to an analysis of the operational data in light of the pre-characterized information. The method further includes taking a battery management action according to the estimated battery status, such as recharging or replacing the battery when it is nearly exhausted, and/or modifying the operation of the device so as to extend the battery lifetime, for example by reducing or increasing the frequency of data transmissions, measurements, calculations, and/or other dynamic current events. The status estimate can further be in light of measurements provided by a simple current measuring circuit included in the device.

Abstract: A trunnion ball valve provides a reliable seal when closed, while minimizing or eliminating frictional resistance during rotation of the ball. A pressurization chamber behind the upstream valve seat can be interconnected by one or more pressurization valves with either the upstream or the downstream process fluid. The interconnection can be via a single 3-way valve. When the valve is closed and the ball is fixed in orientation, the pressurization chamber is automatically connected to the upstream process fluid, thereby pressing the seat against the ball and ensuring a reliable seal. While the ball is being rotated, the pressurization chamber is automatically connected to the downstream process fluid, thereby substantially eliminating valve seat friction. Connection to the downstream process fluid can include connection to a small space in front of the upstream seat. An electronic controller can control both valve stem rotation and the pressurization valves.

Abstract: A bulkhead passthrough connector containing a printed circuit board (PCB) for transferring electrical signals across a bulkhead to an electronic valve actuator, an electronic valve actuator configured to operate and communicate with a valve using a PCB through a bulkhead, the electronic valve actuator, and a method of assembling a bulkhead passthrough connector incorporating a PCB. The embodiments may include a passthrough partition which separates one side of the bulkhead from another. A PCB retainer may also be secured to the passthrough partition. The PCB is attached to the PCB retainer and extends from one side to another side of the bulkhead through the passthrough partition. The PCB further includes electrical paths printed on the PCB and electrical connectors located on both sides of the bulkhead to enable communication with external devices.

Abstract: An apparatus for raising and lowering a cutting tool within a decoking drum, a decoking system and a method of raising and lowering a decoking system cutting tool. Instead of using metallic ropes, chains, or a self-propelled gear-based approach, non-metallic belts are secured at respective ends to a crosshead and one or more counterweights to enable vertical movement of the crosshead that in turn permits vertical movement of the cutting tool throughout the height of the drum. A motorized pulley system controls the movement of the belt, and preferably avoids having the motor be carried by the crosshead. The belts on each pulley are preferably arranged as cooperative sets so that within each set, both primary load belts and secondary load belts are present.

Abstract: An electrical submersible pump (ESP) isolates its motor lubricant from pumped product without requiring a bellows, diaphragm, bladder, or external lubricant pressurizing system. A pair of nested isolation chambers below the motor housing are filled with a barrier fluid that is non-reactive, non-miscible, and higher in density than the pumped product and the motor lubricant. As the motor lubricant expands and contracts after pump start-up and shut-down, motor lubricant and barrier fluid are exchanged between the motor housing and the isolation chambers via three interconnections, while pumped product is exchanged with the inner barrier chamber, while being isolated from the motor housing. The interconnections extend between the bottom of the motor housing and the bottom of the outer barrier chamber, between the top of the outer barrier chamber and the bottom of the inner barrier chamber, and between the top of the inner barrier chamber and the pumped product.