Abstract: The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.

Abstract: A liquid treatment apparatus (10) for processing a liquid includes an inlet nozzle (12) having an orifice (16) for directing a flow of liquid through the orifice (16) to define a fluid jet, and a concial diffuser (18) including a tip (20), a base portion (22), and a curved surface (26) therebetween. The conical diffuser (18) is generally aligned with the orifice (16) such that the fluid jet impacts upon the tip (20) of the conical diffuser (18). Moreover, the curvature of the curved surface (26) is selected to maintain a substantially constant Froude number of the liquid along the conical diffuser (18).

Abstract: The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.

Abstract: The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.

Abstract: The present invention provides a liquid treatment apparatus with ring vortex processor for treating a liquid medium and, more particularly, to an apparatus and method for enhancing chemical reactions occurring in processes utilizing hydrodynamic cavitation. The liquid treatment apparatus with ring vortex processor efficiently utilizes fluid energy for cavitation bubble formation, maximizes the temperatures and pressures generated during bubble collapse, and minimizes damage caused by erosion.

Abstract: A multi-zoned paddle screen apparatus 100 is disclosed for separating fiber from a liquid medium during, for example, a grain wet mill or dry grind process. The apparatus includes a housing 106 having first and second zones 108a, 108b situated adjacent one another along a length (L) of the housing 106. First and second screen sections 102a, 102b having a plurality of openings 104 may be situated lengthwise within the housing 106 corresponding with the first and second zones 108a, 108b, respectively. The first and second screen sections 102a, 102b have a circular cross-section, and the second screen section 102b has a larger diameter than the first screen section 102a. An elongated shaft 130 situated lengthwise within the screen sections 102a, 102b includes first and second conveyors 128a, 128b, which correspond with the first and second zones 108a, 108b, respectively, having a plurality of paddles 132.

Abstract: The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.

Abstract: The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.

Abstract: A liquid treatment apparatus includes a supply chamber for receiving a fluid, a discharge chamber for discharging the fluid, and a cavitation generating chamber extending from the supply chamber to the discharge chamber. The cavitation generating chamber is operable to generate cavitation bubbles. A method of treating a liquid comprises directing a fluid from a supply chamber into a cavitation generating chamber by constricting the fluid through an orifice, wherein the orifice has a cross dimension that is substantially less than a cross dimension of the supply chamber, such that a fluid jet is formed. The method further includes allowing the fluid jet to expand downstream of the orifice such that the velocity of the fluid is reduced so that the jet axial velocity head at the chamber outlet is less than the difference between the static pressure within the discharge chamber and the vapor pressure of the fluid. The method also includes discharging the fluid into a discharge chamber via a chamber outlet.

Abstract: A liquid treatment apparatus includes a supply chamber for receiving a fluid, a discharge chamber for discharging the fluid, and a cavitation generating chamber extending from the supply chamber to the discharge chamber. The cavitation generating chamber is operable to generate cavitation bubbles. A method of treating a liquid comprises directing a fluid from a supply chamber into a cavitation generating chamber by constricting the fluid through an orifice, wherein the orifice has a cross dimension that is substantially less than a cross dimension of the supply chamber, such that a fluid jet is formed. The method further includes allowing the fluid jet to expand downstream of the orifice such that the velocity of the fluid is reduced so that the jet axial velocity head at the chamber outlet is less than the difference between the static pressure within the discharge chamber and the vapor pressure of the fluid. The method also includes discharging the fluid into a discharge chamber via a chamber outlet.

Abstract: An apparatus for filtering a material from a medium includes a first housing having a wall with a plurality of openings formed therein, a conveyor disposed in the housing for moving the material therealong, and a conduit line communicating with the interior of the housing for supplying the medium to the apparatus. At least one of the first housing and the conveyor rotate relative to a central axis to direct the medium toward the wall so as to separate the material from the medium. A method for filtering a material from a medium includes supplying the medium to a first housing, spinning the medium within the housing, passing the medium through a wall of the housing to separate the material from the medium, moving the material along the housing, introducing a fluid into the material within the housing, and washing the material using the fluid.

Abstract: The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.

Abstract: An apparatus for treating a liquid includes a first flow generator having an outlet for generating a first flow stream and a reaction chamber positioned in proximity to the outlet of the first flow generator and having a cavity adapted to receive the first flow stream from the first flow generator and reverse its direction within the confined space of the cavity. The flow generator may be a cavitation generator for producing multiple cavitation bubbles in the first slow stream, or a nozzle for generating a flow stream devoid of cavitation bubbles. A method for treating a liquid includes directing the liquid into a first flow generator configured to generate a first flow stream of the liquid, and directing the first flow stream from the first flow generator into a cavity of a reaction chamber.

Abstract: A baffle includes a body member having a first surface, a second opposed surface, and an outer peripheral edge. An aperture may be formed through the body member to define an inner peripheral edge. The inner peripheral edge is distorted to be non-planar. An apparatus includes a first conduit having a first end, a second end, and a first channel extending therebetween. At least one baffle is disposed in the first channel and includes a body member having a first surface, a second opposed surface, and an outer peripheral edge. At least one aperture may be formed through the body member to define an inner peripheral edge. The inner peripheral edge is distorted to be non-planar. A second conduit may be disposed inside the first conduit and extend through the aperture in the baffle. The apparatus may be an ultraviolet light reactor, a heat exchanger, or a static mixer.

Abstract: A baffle includes a body member having a first surface, a second opposed surface, and an outer peripheral edge. An aperture may be formed through the body member so as to define an inner peripheral edge. The inner peripheral edge is distorted so as to be non-planar. An apparatus includes a first conduit having a first end, a second end, and a first channel extending therebetween. At least one baffle is disposed in the first channel and includes a body member having a first surface, a second opposed surface, and an outer peripheral edge. At least one aperture may be formed through the body member to define an inner peripheral edge. The inner peripheral edge is distorted so as to be non-planar. A second conduit may be disposed inside the first conduit and extend through the aperture in the baffle. The apparatus may, for example, be configured as an ultraviolet light reactor, a heat exchanger, or a static mixer.

Abstract: A baffle includes a body member having a first surface, a second opposed surface, and an outer peripheral edge. An aperture may be formed through the body member to define an inner peripheral edge. The inner peripheral edge is distorted to be non-planar. An apparatus includes a first conduit having a first end, a second end, and a first channel extending therebetween. At least one baffle is disposed in the first channel and includes a body member having a first surface, a second opposed surface, and an outer peripheral edge. At least one aperture may be formed through the body member to define an inner peripheral edge. The inner peripheral edge is distorted to be non-planar. A second conduit may be disposed inside the first conduit and extend through the aperture in the baffle. The apparatus may be an ultraviolet light reactor, a heat exchanger, or a static mixer.

Abstract: The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.

Abstract: The present invention is directed to improvements in the steeping process of corn wet milling and a steeping system therefore. The process for steeping corn includes subjecting corn situated in a battery of no less than four steeping tanks to a countercurrent flow of steep water. The first steeping tank defines a new corn receiving tank and the last steeping tank defines a discharge tank. The countercurrent flow of steep water includes sulfur dioxide and flows in a direction from the discharge tank to the new corn receiving tank. The sulfur dioxide concentration in the steep water of the first steeping tank is greater than the sulfur dioxide concentrations in a plurality of the remainder of the steeping tanks, which maintain sulfur dioxide levels that are substantially equivalent.

Abstract: The present invention is directed to improvements in the steeping process of corn wet milling and a steeping system therefore. The process for steeping corn includes subjecting corn situated in a battery of no less than four steeping tanks to a countercurrent flow of steep water. The first steeping tank defines a new corn receiving tank and the last steeping tank defines a discharge tank. The countercurrent flow of steep water includes sulfur dioxide and flows in a direction from the discharge tank to the new corn receiving tank. The sulfur dioxide concentration in the steep water of the first steeping tank is greater than the sulfur dioxide concentrations in a plurality of the remainder of the steeping tanks, which maintain sulfur dioxide levels that are substantially equivalent.

Abstract: Apparatus and methods for treatment of liquids by generating hydroxyl radicals through the dissolution of water molecules by hydraulic cavitation.