Patents Assigned to FORM ENERGY, INC.
  • Patent number: 11973254
    Abstract: An electrochemical cell and battery system including cells, each cell including a catholyte, an anolyte, and a separator disposed between the catholyte and anolyte and that is permeable to the at least one ionic species (for example, a metal cation or the hydroxide ion). The catholyte solution includes a ferricyanide, permanganate, manganate, sulfur, and/or polysulfide compound, and the anolyte includes a sulfide and/or polysulfide compound. These electrochemical couples may be embodied in various physical architectures, including static (non-flowing) architectures or in flow battery (flowing) architectures.
    Type: Grant
    Filed: June 28, 2019
    Date of Patent: April 30, 2024
    Assignee: FORM ENERGY, INC.
    Inventors: Liang Su, Wei Xie, Yet-Ming Chiang, William Henry Woodford, Lucas Cohen, Jessa Silver, Katelyn Ripley, Eric Weber, Marco Ferrara, Mateo Cristian Jaramillo, Theodore Alan Wiley
  • Patent number: 11949129
    Abstract: Systems and methods of the various embodiments may provide a refuelable battery for the power grid to provide a sustainable, cost-effective, and/or operationally efficient solution to energy source variability and/or energy demand variability. In particular, the systems and methods of the various embodiments may provide a refuelable primary battery solution that addresses bulk seasonal energy storage needs, variable demand needs, and other challenges.
    Type: Grant
    Filed: July 18, 2022
    Date of Patent: April 2, 2024
    Assignee: FORM ENERGY, INC.
    Inventors: Mateo Cristian Jaramillo, Ian Salmon McKay, William Henry Woodford
  • Patent number: 11923568
    Abstract: A fuel electrode incorporates a first and second corrugated portion that are attached to each other at offset angles respect to their corrugation axis and therefore reinforce each other. A first corrugated portion may extend orthogonally with respect to a second corrugated portion. The first and second corrugated portions may be formed from metal wire and may therefore have a very high volumetric void fraction and a high surface area to volume ratio (sa/vol). In addition, the strands of the wire may be selected to enable high conductivity to the current collectors while maximizing the sa/vol. In addition, the shape of the corrugation, including the period distance, amplitude and geometry may be selected with respect to the stiffness requirements and electrochemical cell application factors. The first and second corrugated portions may be calendared or crushed to reduce thickness of the fuel electrode.
    Type: Grant
    Filed: May 13, 2022
    Date of Patent: March 5, 2024
    Assignee: FORM ENERGY, INC.
    Inventors: Joel Ryan Hayes, Ramkumar Krishnan, Todd Trimble, Clifford Anderson
  • Patent number: 11670954
    Abstract: A stationary hybrid battery back-up system incorporates two different battery units that differ in terms of recharging efficiency, cycle life, power capability, depth of discharge threshold, temperature threshold, internal impedance threshold, charger rate efficiency and/or stand-by efficiency. The battery back-up system of the present invention comprises an auxiliary power supply that can be used to charge the first and second batteries and/or provide power to a load. When the operating voltage of the system drops, due to a power failure of a power source, the control system may couple the first and/or second battery unit to a load. The control system may have voltage threshold limits wherein it engages the first and second battery units to support the load demand. The first and second battery units may be charge by the auxiliary power supply when the operating voltage is above a threshold level.
    Type: Grant
    Filed: September 13, 2017
    Date of Patent: June 6, 2023
    Assignee: FORM ENERGY, INC.
    Inventors: Ramkumar Krishnan, Shawn Fink
  • Patent number: 11664547
    Abstract: An electrochemical cell utilizes an air flow device that draws air through the cell from a scrubber that may be removed while the system is operating. The negative pressure generated by the air flow device allows ambient air to enter the cell housing when the scrubber is removed, thereby enabling continued operation without the scrubber. A moisture management system passes outflow air from the cell through a humidity exchange module that transfers moisture to the air inflow, thereby increasing the humidity of the air inflow. A recirculation feature comprising a valve allow a controller to recirculate at least a portion of the outflow air back into the inflow air. The system may comprise an inflow bypass conduit and valve that allows the humidified inflow air to pass into the cell inlet without passing through the scrubber. The scrubber may contain reversible or irreversible scrubber media.
    Type: Grant
    Filed: April 30, 2021
    Date of Patent: May 30, 2023
    Assignee: FORM ENERGY, INC.
    Inventors: Ramkumar Krishnan, Joel Hayes, Shawn Fink, Scott Klug, Patrick Samuelson
  • Patent number: 11625017
    Abstract: Physical and/or financial instruments may optimally hedge the cash flow of one or more renewable energy generators based on a desired risk and return profile of renewable infrastructure investors. Baseline revenues may be determined based on forward-looking electricity market price scenarios corresponding to qualified market products intended for sale from the renewable energy generators. Risk and return metrics of cash flows of the renewable energy generators may be determined. At least one physical hedge and/or financial hedge may be added. The size and operation of the renewable energy generators along with any physical hedges, or financial hedges, or both physical and financial hedges, may be optimized across multiple market price scenarios of qualified market products to optimize investor-tailored risk and return utility functions.
    Type: Grant
    Filed: March 25, 2022
    Date of Patent: April 11, 2023
    Assignee: Form Energy, Inc.
    Inventors: Aly Eldeen O. Eltayeb, Benjamin Michael Jenkins, Marco Ferrara
  • Patent number: 11611115
    Abstract: In an aspect, provided is an alkaline rechargeable battery comprising: i) a battery container sealed against the release of gas up to at least a threshold gas pressure, ii) a volume of an aqueous alkaline electrolyte at least partially filling the container to an electrolyte level; iii) a positive electrode containing positive active material and at least partially submerged in the electrolyte; iv) an iron negative electrode at least partially submerged in the electrolyte, the iron negative electrode comprising iron active material; v) a separator at least partially submerged in the electrolyte provided between the positive electrode and the negative electrode; vi) an auxiliary oxygen gas recombination electrode electrically connected to the iron negative electrode by a first electronic component, ionically connected to the electrolyte by a first ionic pathway, and exposed to a gas headspace above the electrolyte level by a first gas pathway.
    Type: Grant
    Filed: December 27, 2018
    Date of Patent: March 21, 2023
    Assignee: FORM ENERGY, INC.
    Inventors: Ai Quoc Pham, Sandeep Nijhawan, Aswin K. Manohar, Kevin Van Galloway, Chenguang Yang, Eric E. Benson, Lang McHardy, Tim Rackers
  • Patent number: 11587170
    Abstract: Systems, methods, and devices may enable management of a renewable power asset. A control device may generate a Day-Ahead (DA) pricing model, a Real-Time (RT) pricing model and a renewable generation model for the renewable power asset. Optimal DA commitments may be determined, and an optimal RT schedule estimated. A DA power delivery strategy and an RT power delivery strategy may be determined. The determined DA and RT power delivery strategies may be evaluated based on obtained real power prices. The DA and RT power delivery strategies may be redetermined, and the renewable power asset may be controlled to deliver power the DA and RT power delivery strategies. The value of the renewable power asset may be maximized while bounding financial risks and returns associated with scheduling the renewable power asset as tailored to risk preferences of the renewable power asset owner or operator.
    Type: Grant
    Filed: June 13, 2022
    Date of Patent: February 21, 2023
    Assignee: Form Energy, Inc.
    Inventors: Benjamin Michael Jenkins, Aly Eldeen O. Eltayeb, Marco Ferrara
  • Patent number: 11552290
    Abstract: Various embodiments provide a battery, a bulk energy storage system including the battery, and/or a method of operating the bulk energy storage system including the battery. In various embodiment, the battery may include a first electrode, an electrolyte, and a second electrode, wherein one or both of the first electrode and the second electrode comprises direct reduced iron (“DRI”). In various embodiments, the DRI may be in the form of pellets. In various embodiments, the pellets may comprise at least about 60 wt % iron by elemental mass, based on the total mass of the pellets. In various embodiments, one or both of the first electrode and the second electrode comprises from about 60% to about 90% iron and from about 1% to about 40% of a component comprising one or more of the materials selected from the group of SiO2, Al2O3, MgO, CaO, and TiO2.
    Type: Grant
    Filed: July 26, 2019
    Date of Patent: January 10, 2023
    Assignee: FORM ENERGY, INC.
    Inventors: Rupak Chakraborty, Jarrod David Milshtein, Eric Weber, William Henry Woodford, Yet-Ming Chiang, Ian Salmon McKay, Liang Su, Jay Whitacre, Theodore Alan Wiley, Kristen Carlisle, Mitchell Terrance Westwood, Rachel Elizabeth Mumma, Max Rae Chu, Amelie Nina Kharey, Benjamin Thomas Hultman, Marco Ferrara, Mateo Cristian Jaramillo, Isabella Caruso, Jocelyn Newhouse
  • Patent number: 11416936
    Abstract: Systems, methods, and devices may enable management of a renewable power asset. A control device may generate a Day-Ahead (DA) pricing model, a Real-Time (RT) pricing model and a renewable generation model for the renewable power asset. Optimal DA commitments may be determined, and an optimal RT schedule estimated. A DA power delivery strategy and an RT power delivery strategy may be determined. The determined DA and RT power delivery strategies may be evaluated based on obtained real power prices. The DA and RT power delivery strategies may be redetermined, and the renewable power asset may be controlled to deliver power the DA and RT power delivery strategies. The value of the renewable power asset may be maximized while bounding financial risks and returns associated with scheduling the renewable power asset as tailored to risk preferences of the renewable power asset owner or operator.
    Type: Grant
    Filed: June 4, 2020
    Date of Patent: August 16, 2022
    Assignee: Form Energy, Inc.
    Inventors: Benjamin Michael Jenkins, Aly Eldeen O. Eltayeb, Marco Ferrara
  • Patent number: 11394035
    Abstract: Systems and methods of the various embodiments may provide a refuelable battery for the power grid to provide a sustainable, cost-effective, and/or operationally efficient solution to energy source variability and/or energy demand variability. In particular, the systems and methods of the various embodiments may provide a refuelable primary battery solution that addresses bulk seasonal energy storage needs, variable demand needs, and other challenges.
    Type: Grant
    Filed: April 5, 2018
    Date of Patent: July 19, 2022
    Assignee: FORM ENERGY, INC.
    Inventors: Mateo Cristian Jaramillo, Ian Salmon McKay, William Henry Woodford
  • Patent number: 11335918
    Abstract: A fuel electrode incorporates a first and second corrugated portion that are attached to each other at offset angles respect to their corrugation axis and therefore reinforce each other. A first corrugated portion may extend orthogonally with respect to a second corrugated portion. The first and second corrugated portions may be formed from metal wire and may therefore have a very high volumetric void fraction and a high surface area to volume ratio (sa/vol). In addition, the strands of the wire may be selected to enable high conductivity to the current collectors while maximizing the sa/vol. In addition, the shape of the corrugation, including the period distance, amplitude and geometry may be selected with respect to the stiffness requirements and electrochemical cell application factors. The first and second corrugated portions may be calendared or crushed to reduce thickness of the fuel electrode.
    Type: Grant
    Filed: October 20, 2017
    Date of Patent: May 17, 2022
    Assignee: FORM ENERGY, INC.
    Inventors: Joel Ryan Hayes, Ramkumar Krishnan, Todd Trimble, Clifford Anderson
  • Patent number: 11320796
    Abstract: Physical and/or financial instruments may optimally hedge the cash flow of one or more renewable energy generators based on a desired risk and return profile of renewable infrastructure investors. Baseline revenues may be determined based on forward-looking electricity market price scenarios corresponding to qualified market products intended for sale from the renewable energy generators. Risk and return metrics of cash flows of the renewable energy generators may be determined. At least one physical hedge and/or financial hedge may be added. The size and operation of the renewable energy generators along with any physical hedges, or financial hedges, or both physical and financial hedges, may be optimized across multiple market price scenarios of qualified market products to optimize investor-tailored risk and return utility functions.
    Type: Grant
    Filed: June 4, 2020
    Date of Patent: May 3, 2022
    Assignee: Form Energy, Inc.
    Inventors: Aly Eldeen O. Eltayeb, Benjamin Michael Jenkins, Marco Ferrara
  • Patent number: 11251476
    Abstract: Electrochemical metal-air cells having nested electrodes provided in an annular or cylindrical configuration, including systems that contain such cells in a sealed container. Each cell may include an oxidant electrode (air cathode) and a fuel electrode (anode), both configured in annular form. A series of permeable bodies, screens, or current collectors may be provided as part of the fuel electrode. An annular oxygen evolution electrode may also be provided in the cells. In some cases, the fuel electrode is nested within the oxidant electrode, or vice versa. Optionally, a second oxidant electrode may be included in the cells. Ionically conductive medium or electrolyte may be contained in the cell. Each cell may have its own cell housing. Optionally, an air space or pocket may be formed in a cell via an oxidant electrode. The sealed container may contain the cells such that they are surrounded by air or an electrolyte.
    Type: Grant
    Filed: May 7, 2020
    Date of Patent: February 15, 2022
    Assignee: FORM ENERGY, INC.
    Inventors: Glenn Donahey, Ramkumar Krishnan, Jagjot Singh Grewal
  • Patent number: 11245143
    Abstract: An exemplary electrochemical cell incorporates at least a first battery electrode, such as a zinc electrode, at least a second battery electrode, such as a reversible metal electrode such as nickel, and at least an oxidant reduction electrode, such as an air cathode. The oxidant reduction electrode(s) is configured in a cell housing such that it is essentially orthogonal to the first and second electrodes. The cell housing contains electrolyte therein and the electrodes are immersed, at least partially, in the electrolyte. The positioning of the oxidant reduction electrode(s) on the side of the cell and relatively perpendicular to the first and second (metal) electrodes, allows for more consistent ionic resistance across all the metal electrodes. Optionally, a fourth or oxygen evolving electrode may be provided in the cell housing, horizontal, orthogonal, and below the first and second electrodes to provide oxygen bubbles for mixing the electrolyte.
    Type: Grant
    Filed: May 3, 2019
    Date of Patent: February 8, 2022
    Assignee: FORM ENERGY, INC.
    Inventors: Ramkumar Krishnan, Joel Ryan Hayes, Todd Trimble
  • Patent number: 11228066
    Abstract: An electrochemical cell includes a mist elimination system that prevents mist from escaping from the cell chamber and conserves moisture within the cell. An exemplary mist elimination system includes a spill prevention device that reduces or prevents an electrolyte from escaping from the cell chamber in the event of an upset, wherein the electrochemical cell is tipped over. A mist elimination system includes a recombination portion that reacts with hydrogen to produce water, that may be reintroduced into the cell chamber. A mist elimination system includes a neutralizer portion that reacts with an electrolyte to bring the pH closer to neutral, as acid/base reaction. A mist elimination system includes a filter that captures mist that may be reintroduced into the cell chamber. A mist elimination system includes a hydrophobic filter on the outer surface to prevent water and other liquids from entering into the mist elimination system.
    Type: Grant
    Filed: July 24, 2017
    Date of Patent: January 18, 2022
    Assignee: FORM ENERGY, INC.
    Inventors: Ramkumar Krishnan, Joel Hayes, Scott Klug, Patrick Samuleson, Craig Trzebny
  • Patent number: 11018387
    Abstract: An electrochemical cell utilizes an air flow device that draws air through the cell from a scrubber that may be removed while the system is operating. The negative pressure generated by the air flow device allows ambient air to enter the cell housing when the scrubber is removed, thereby enabling continued operation without the scrubber. A moisture management system passes outflow air from the cell through a humidity exchange module that transfers moisture to the air inflow, thereby increasing the humidity of the air inflow. A recirculation feature comprising a valve allow a controller to recirculate at least a portion of the outflow air back into the inflow air. The system may comprise an inflow bypass conduit and valve that allows the humidified inflow air to pass into the cell inlet without passing through the scrubber. The scrubber may contain reversible or irreversible scrubber media.
    Type: Grant
    Filed: July 24, 2017
    Date of Patent: May 25, 2021
    Assignee: FORM ENERGY, INC.
    Inventors: Ramkumar Krishnan, Joel Hayes, Shawn Fink, Scott Klug, Patrick Samuelson
  • Patent number: 10910686
    Abstract: An electrochemical cell includes a permeable fuel electrode configured to support a metal fuel thereon, and an oxidant reduction electrode spaced from the fuel electrode. An ionically conductive medium is provided for conducting ions between the fuel and oxidant reduction electrodes, to support electrochemical reactions at the fuel and oxidant reduction electrodes. A charging electrode is also included, selected from the group consisting of (a) the oxidant reduction electrode, (b) a separate charging electrode spaced from the fuel and oxidant reduction electrodes, and (c) a portion of the permeable fuel electrode. The charging electrode is configured to evolve gaseous oxygen bubbles that generate a flow of the ionically conductive medium. One or more flow diverters are also provided in the electrochemical cell, and configured to direct the flow of the ionically conductive medium at least partially through the permeable fuel electrode.
    Type: Grant
    Filed: October 12, 2018
    Date of Patent: February 2, 2021
    Assignee: FORM ENERGY, INC.
    Inventors: Cody A. Friesen, Ramkumar Krishnan, Grant Friesen, Joel Hayes
  • Patent number: 10892474
    Abstract: The disclosed technology relates generally to apparatuses and methods of fabricating solid-state electrochemical cells having redox-active polymers. In one aspect, an electrochemical cell comprises a negative electrode including a first redox-active polymer and configured to be reversibly oxidized during a discharging operation and further configured to be reversibly reduced during a charging operation. The electrochemical cell additionally comprises a positive electrode including a second redox-active polymer and configured to be reversibly reduced during the discharging operation and further configured to be reversibly oxidized during the charging operation. The electrochemical cell further comprises an electrolyte including a solid ion-exchange polymer, the electrolyte interposed between positive and negative electrodes and configured to conduct ions therebetween.
    Type: Grant
    Filed: December 6, 2018
    Date of Patent: January 12, 2021
    Assignee: FORM ENERGY, INC.
    Inventors: Cody A. Friesen, Jose Antonio Bautista-Martinez
  • Patent number: 10826144
    Abstract: An electrochemical cell system is configured to utilize an oxidant reduction electrode module containing an oxidant reduction electrode mounted to a housing to form a gaseous oxidant space therein that is immersed into the ionically conductive medium. A fuel electrode is spaced from the oxidant reduction electrode, such that the ionically conductive medium may conduct ions between the fuel and oxidant reduction electrodes to support electrochemical reactions at the fuel and oxidant reduction electrodes. A gaseous oxidant channel extending through the gaseous oxidant space provides a supply of oxidant to the oxidant reduction electrode, such that the fuel electrode and the oxidant reduction electrode are configured to, during discharge, oxidize the metal fuel at the fuel electrode and reduce the oxidant at the oxidant reduction electrode, to generate a discharge potential difference therebetween for application to a load.
    Type: Grant
    Filed: August 28, 2018
    Date of Patent: November 3, 2020
    Assignee: FORM ENERGY, INC.
    Inventors: Cody Friesen, Ramkumar Krishnan, Michael Mihalka, Grant Friesen, Andrew Goodfellow