Patents Assigned to Furukawa Magnet Wire Co., Ltd.
-
Patent number: 10319491Abstract: A rectangular wire having: a multilayer conductor member constructed by stacking, in a thickness direction, a rectangular metallic conductor that has a layer of a thermosetting resin formed on the outer periphery thereof, the thermosetting resin having a glass transition temperature of 100° C. or more and 200° C. or less and having a urethane bond; and a layer of a thermoplastic resin having a melting point of 300° C. or more on the outer periphery of the multilayer conductor member.Type: GrantFiled: March 4, 2016Date of Patent: June 11, 2019Assignees: Furukawa Electric Co., Ltd., Furukawa Magnet Wire Co., Ltd.Inventors: Hideo Fukuda, Dai Fujiwara, Tsuneo Aoi, Hiroshi Kaneiwa, Yuki Amano
-
Patent number: 10319496Abstract: An insulated wire, having at least one foamed insulating layer composed of a thermosetting resin having bubbles, directly or indirectly on an outer periphery of a conductor, wherein the foamed insulating layer has a different bubble density in a thickness direction thereof; and a rotating electrical machine.Type: GrantFiled: May 5, 2017Date of Patent: June 11, 2019Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Kenji Fujimori, Makoto Oya, Ryosuke Obika
-
Publication number: 20190156970Abstract: An insulated wire having a thermosetting resin layer on the outer periphery of a conductor, and a thermoplastic resin layer on the outer periphery of the thermosetting resin layer, wherein a total thickness of the thermosetting resin layer and the thermoplastic resin layer is 100 ?m or more and 250 ?m or less, and a degree of orientation of a thermoplastic resin in said thermoplastic resin layer, that is calculated by the following Formula 1, is 20% or more and 90% or less; a coil and an electric and electronic equipment each having the insulated wire. Degree of orientation H (%)=[(360-?Wn)/360]×100 ??Formula 1 Wn: A half width of orientation peak in the azimuth angle intensity distribution curve by X-ray diffraction n; the number of orientation peak at a ? angle of 0° or more and 360° or less.Type: ApplicationFiled: January 17, 2019Publication date: May 23, 2019Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Hideo FUKUDA, lsao TOMOMATSU, Makoto OYA, Daisuke MUTO
-
Patent number: 10210966Abstract: An insulated wire, containing: a rectangular conductor; and a thermoplastic resin layer on the rectangular conductor, wherein an adhesion strength between the thermoplastic resin layer and the rectangular conductor for a pair of sides of the rectangular conductor opposed to and an adhesion strength between the thermoplastic resin layer and the rectangular conductor for the other pair of sides of the rectangular conductor opposed to are different from each other.Type: GrantFiled: June 23, 2017Date of Patent: February 19, 2019Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Satoko Yamoto, Hideo Fukuda, Makoto Oya, Keisuke Ikeda
-
Publication number: 20190051451Abstract: A winding wire having a stranded wire formed by twisting a plurality of element wires whose a copper wire having a wire diameter of 0.05 to 0.5 mm and an extrusion coating layer coating the plurality of the element wires, wherein at least one of the element wires has a magnetic layer on an outer circumference of the copper wire, and the thickness of the extrusion coating layer is 40 to 400 ?m; as well as a coil and a transformer using the winding wire.Type: ApplicationFiled: October 19, 2018Publication date: February 14, 2019Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Hiroyuki FUKAI, lsamu KOBAYASHI
-
Patent number: 10199139Abstract: An insulated wire containing: at least one thermosetting resin layer; and at least one thermoplastic resin layer, provided in this order on a conductor having a rectangular cross-section, a curvature radius r of corner portions at both edges of at least one short side of the conductor being 0.6 mm or less, in which thickness t1 of the corner portion of the thermosetting resin layer and thickness t2 of the corner portion of the thermoplastic resin layer satisfy a relation expressed by the following Formula 1: t2/t1<1;??Formula 1: and a method of producing thereof, a motor coil, and an electric/electronic equipment.Type: GrantFiled: June 24, 2016Date of Patent: February 5, 2019Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Makoto Oya, Tsuneo Aoi
-
Publication number: 20190027271Abstract: An insulated wire, containing: a conductor having a rectangular cross-section; and an insulating coated film having at least two insulating layers laminated together on the conductor, wherein the laminated insulating coated film is composed of: an enamel insulating layer formed from a thermosetting resin on the outer periphery of the conductor, and an extruded insulating layer formed from a thermoplastic resin on the outer side of the enamel insulating layer, wherein the thickness of the enamel insulating layer is 50 ?m or more, and wherein the total thickness (T) and the relative permittivity (?) at 100° C. of the laminated insulating coated film; and the maximum thickness (Tmax), and the maximum value (?max) and the minimum value (?min) of the relative permittivity at 100° C. of one layer among the laminated insulating layers; satisfy all of the following relations: T?100 ?m ??(1.1) Tmax?100 ?m ??(1.2) 1.5???3.5 ??(2.1) 1.0??max/?min?1.2 ??(2.Type: ApplicationFiled: September 17, 2018Publication date: January 24, 2019Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Daisuke MUTO, Makoto OYA, Keiichi TOMIZAWA, Hideo FUKUDA, Tsuneo AOI
-
Publication number: 20180375396Abstract: An insulated wire, having: an insulating layer on the outer periphery of a conductor having a rectangular cross-section; an adhesive layer on the outer periphery of the insulating layer; and an insulating paper on the outer periphery of the adhesive layer, wherein the adhesive layer has a thickness of 2 to 50 ?m, and wherein a resin constituting the adhesive layer does not have a melting point and has a tensile modulus at 250° C. of 0.9×107 to 1.2×108 Pa; a coil, comprised of this insulated wire; and an electrical or electronic equipment.Type: ApplicationFiled: August 30, 2018Publication date: December 27, 2018Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Keisuke IKEDA, Hideo FUKUDA, Takeshi SAITO
-
Publication number: 20180358856Abstract: An insulated wire, having at least one thermosetting resin layer and at least one thermoplastic resin layer in this order, as covering layers, on a conductor having a quadrilateral cross-section, wherein, in a coating thickness of the covering layers, in each side to be formed on 4 sides of the quadrilateral cross-section of said insulated wire, a difference between the maximum value and the minimum value is each 20 ?m or less, and a value of the maximum value divided by the minimum value of the whole sides is 1.3 or more; a motor coil; and an electrical or electronic equipment.Type: ApplicationFiled: August 17, 2018Publication date: December 13, 2018Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Makoto OYA, Daisuke MUTO, Dai FUJIWARA
-
Patent number: 10109389Abstract: A rectangular insulated wire includes a rectangular conductor having a generally rectangular cross section and a plurality of baked-coating resin layers disposed to cover the rectangular conductor. Each of the plurality of baked-coating resin layers is formed of at least one resin selected from a group comprising a polyester-based resin including a trihydric or tetrahydric alcohol constituent, a polyester imide resin, a polyamide-imide resin and a polyimide resin. An adhesion strength between the plurality of baked-coating resin layers is greater than or equal to 5 g/mm and less than or equal to 10 g/mm.Type: GrantFiled: August 25, 2016Date of Patent: October 23, 2018Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Hideo Fukuda, Tsuneo Aoi, Dai Fujiwara
-
Publication number: 20180286532Abstract: An insulated wire, containing a conductor, an adhesion layer provided in direct contact with the conductor, and an insulating layer composed of a polyimide resin, which is provided on the adhesion layer, in which, in the adhesion layer, the content rate of a total formula weight of an imide structure represented by Formula (a) in a polyimide resin skeleton is 27% or more and 33% or less; and, in the polyimide resin of the insulating layer, the content rate of a total formula weight of the imide structure in a polyimide resin skeleton is more than 27% and 37% or less: a coil; and an electric or electronic equipment.Type: ApplicationFiled: June 6, 2018Publication date: October 4, 2018Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventor: Makoto OYA
-
Publication number: 20180268962Abstract: An assembled wire, having: an assembled conductor composed of a plurality of conductor strands each having a rectangular cross-section, stacked and arranged each other across an interlayer insulating layer; an insulating outer layer that coats the assembled conductor including the interlayer insulating layer; and an adhesion layer composed of a thermoplastic resin having a thickness of 3 ?m or more and 10 ?m or less between the assembled conductor and the insulating outer layer.Type: ApplicationFiled: May 17, 2018Publication date: September 20, 2018Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Keisuke IKEDA, Hideo FUKUDA
-
Publication number: 20180254120Abstract: A self-fusing insulated wire, containing: a conductor having a rectangular cross-section; a thermoplastic resin layer provided on the outer periphery of the conductor; and a thermosetting fusing layer provided on the outer periphery of the thermoplastic resin layer; wherein the fusing layer is composed of a hardening resin composition having an epoxy-group-containing phenoxy resin (a1), an epoxy resin (a2) having a softening point of 50° C. or more and 250° C. or less, and an imidazole-series hardening agent, wherein, in the hardening resin composition, a content ratio of the resin (a1) and the resin (a2) satisfies the relationship of (a1):(a2)=71:29 to 95:5 (mass ratio), and a content of the imidazole-series hardening agent with respect to 100 parts by mass of a total content of the resin (a1) and the resin (a2) is less than 2 parts by mass, and wherein a storage elastic modulus at 85° C. of the hardening resin composition after hardening thereof is from 100 to 2,500 MPa.Type: ApplicationFiled: May 3, 2018Publication date: September 6, 2018Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Takeshi SAITO, Hideo FUKUDA
-
Publication number: 20180247732Abstract: An insulated wire having at least one layer of coating of the wire, comprising a thermosetting resin layer, at the outer periphery of a conductor, wherein the thermosetting resin layer is comprised of thermosetting resin layers having a laminated structure formed by coating and baking a thermosetting resin varnish; and wherein, in said laminated structure, an innermost layer having contact with the conductor comprises a thermosetting resin having an imide bond and is a layer having an average thickness of more than 5 ?m and 10 ?m or less; a method of producing the insulated wire; a coil; a rotating electrical machine; and an electrical or electronic equipment.Type: ApplicationFiled: April 26, 2018Publication date: August 30, 2018Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Kenji FUJIMORI, Makoto OYA
-
Patent number: 10037833Abstract: An insulated wire, having at least one layer as an insulation layer, on an outer periphery of a conductor, wherein at least one layer as the insulation layer is composed of a mixed resin of a crystalline resin (A) and a resin (B) having a glass transition temperature higher, by 30° C. or more, than a glass transition temperature of the crystalline resin (A), in which the glass transition temperature is measured by a thermomechanical analysis, and a mixing mass ratio of the mixed resin (a mass of the crystalline resin (A):a mass of the resin (B)) is 90:10 to 51:49; a coil; an electric or electronic equipment; and a method of producing the insulated wire.Type: GrantFiled: March 8, 2017Date of Patent: July 31, 2018Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Keisuke Ikeda, Hideo Fukuda
-
Patent number: 10032540Abstract: A multilayer insulated wire having a polyester-based resin layer formed of a polyester-based resin containing at least a trihydric or higher hydric alcohol constituent on a conductor, and a PEEK resin layer formed of polyether ether ketone or modified polyether ether ketone, directly or by interposing an intermediate layer, on the polyester-based resin layer; a coil formed by winding processing the insulated wire, and electronic/electrical equipment having the coil.Type: GrantFiled: June 24, 2016Date of Patent: July 24, 2018Assignees: Furukawa Electric Co., Ltd., Furukawa Magnet Wire Co., Ltd.Inventors: Ryosuke Obika, Tsuneo Aoi
-
Patent number: 10020092Abstract: An insulated wire which comprises an aluminum conductor, having: an adhesion layer formed by directly baking, on the aluminum conductor, varnish containing a carboxy group; an insulation layer as an outer layer of the adhesion layer; and a reinforcement insulation layer as an outer layer of the insulation layer; and a method of producing the same.Type: GrantFiled: December 2, 2016Date of Patent: July 10, 2018Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Makoto Oya, Ryousuke Obika, Keiichi Tomizawa
-
Patent number: 10001366Abstract: A coating thickness inspection device (20) is provided with: a displacement gauge (25); a position calculation unit (28a); and a determination unit (28b). The displacement gauge (25) measures the external shape of a rectangular wire (30) across the lengthwise direction thereof (external shape measurement step). The position calculation unit (28a) determines the position of a rectangular conductor (31) within the rectangular wire (30) across the lengthwise direction of the rectangular wire (30) (position calculation step). The determination unit (28b) determines whether the thickness across the peripheral direction of a coating section (32) as calculated on the basis of the results obtained by the displacement gauge (25) and the position calculation unit (28a) satisfies a standard thickness across the lengthwise direction of the rectangular wire (30) (determination step).Type: GrantFiled: October 10, 2014Date of Patent: June 19, 2018Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Yasuhide Matsumoto, Hirohiko Furuta
-
Patent number: 9892819Abstract: An insulated wire, having a thermosetting resin covering (A), directly or by interposing an insulating layer (C), on a conductor having a rectangular cross-section, and a thermoplastic resin covering (B) on a periphery of the thermosetting resin covering (A), wherein the thermoplastic resin covering (B) has at least two layers of the thermoplastic resin layers, and the thermoplastic resin layers adjacent to each other are formed of thermoplastic resins different from each other, at least one layer of the thermoplastic resin layers is formed of polyether ether ketone or modified polyether ether ketone, and a total thickness of the thermoplastic resin layers is 60 to 120 ?m, and a thickness of a thinnest thermoplastic resin layer is 5 to 20 ?m; and a coil formed by winding processing the insulated wire and an electrical equipment having the coil.Type: GrantFiled: June 24, 2016Date of Patent: February 13, 2018Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Keisuke Ikeda, Makoto Oya, Hideo Fukuda
-
Publication number: 20170358382Abstract: An insulated wire, containing: a rectangular conductor; and a thermoplastic resin layer on the rectangular conductor, wherein an adhesion strength between the thermoplastic resin layer and the rectangular conductor for a pair of sides of the rectangular conductor opposed to and an adhesion strength between the thermoplastic resin layer and the rectangular conductor for the other pair of sides of the rectangular conductor opposed to are different from each other.Type: ApplicationFiled: June 23, 2017Publication date: December 14, 2017Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Satoko YAMOTO, Hideo FUKUDA, Makoto OYA, Keisuke IKEDA