Abstract: Exemplary methods for manufacturing a wire and resultant wires are disclosed herein. The method includes extruding a cross-linkable polymer that is substantially free of curing agent about a conductive core, then adding a curing agent to the extruded wire pre-product, then heat-curing the extruded wire pre-product.

Abstract: Exemplary methods for manufacturing a wire and resultant wires are disclosed herein. The method includes extruding a receptor cross-linkable polymer that is substantially free of curing agent about a conductive core and extruding a donor polymer in association with a curing agent. The method includes disposing the donor polymer about the receptor polymer and conductive core to create a multi-layer wire pre-product. The method also includes heat curing a multi-layer wire pre-product to form a wire.

Abstract: An AC line power coupling system secures a conventional plug (700) of an appliance cord or extension cord (702). A adapter (400) is fitted onto the prongs (704) of the cord, and semi-permanently attached with a connector (300) including two half housings (301 and 302) that fasten over the plug and a clamp (200) that holds the cord. The adapter prongs mate, which have a conventional layout, with a special socket (600). The adapter is locked onto the socket by a sleeve (500). The sleeve moves relative to the socket, rotating and axially sliding. When the sleeve is slid onto the protruding cylindrical end of the adapter and rotated, lugs on the inside of the sleeve engage in grooves, locking the adapter to the socket; the sleeve motion is reversed to unlock. The adapter can be plugged into conventional sockets while the connector remains fastened over the plug, but when plugged into the special socket and locked, the cord is prevented from pulling out under tension.

Abstract: A composition of matter for use as dielectric shield in an electric power cable having insulation of XLPE, EPR or EPDM comprises: a base polymer which is a copolymer of ethylene with a mono-unsaturated ester; conductive carbon black in an amount to give the composition an electrical resistivity below 500 Am; and as an adhesion-adjusting additive, 1-20% by weight of the base polymer of a copolymer which consists essentially of ethylene and a comonomer having in its molecule at least one carbon-oxygen dipole, said copolymer having a molecular weight less than 20,000 Daltons but a melting point higher than 30° C. This new class of additive permits use of EVA's with lower vinyl acetate content than prior art additives and so enables the composition to have less rubbery physical properties.

Abstract: A plug and switch assembly wherein the switch assembly is connected to a cable assembly provides convenient handling of electrical cables to supply electricity, for instance to airplanes on the ground.

Abstract: A pre-twisted cable pair and a method for processing such pairs into an electrical cable having improved electrical and mechanical properties is disclosed. At least one insulated wire for transmitting electrical signals is pre-twisted prior to pairing with another insulated wire. As the pre-twisted wires are paired by a conventional double-twist machine which imparts back-twist, the detrimental electrical effects caused by irregularities in the individual wires are cycled over a very short distance, resulting in a cable pair having lower structural return loss, near-end crosstalk, and insertion loss than wires paired without any pre-twist. These pre-twisted wires may be united into a jacketed electrical cable by a continuous-extrusion jacketing process in which an optimal dielectric constant is maintained around each individual cable pair.

Abstract: A high service temperature electrical wiring product comprising a jacketed polyvinyl chloride insulation incorporating a relatively volatile plasticizing system and manufacturing process therefor. The wiring product comprises an electrical conductor and an insulation covering on the conductor having a UL-83 service temperature classification of at least 90.degree. C. The insulation is formed of a primary coating of a polyvinyl chloride resin which contains a relatively volatile plasticizing system for the resin, specifically, one having a vapor pressure at 200.degree. C. of at least 0.3 torr. A jacket surrounding the primary insulation coating is formed of a poly (alkylene terephthalate) having a melt temperature in excess of that of the primary insulation coating.

Abstract: A trouble light assembly includes a handle portion, a door in the handle portion which is hingeably movable between open and closed positions, a bulb receptacle mounted at one end of the handle portion, a cage portion adjacent the bulb receptacle for enclosing a bulb therein, and a plurality of conductor blades which are electrically connected to the bulb receptacle. The conductor blades extend downwardly from the bulb receptacle so as to define a male conductor plug within the handle portion. The female end of a extension cord set is received into the handle portion through the hinged door, and matingly engaged with the conductor blades so as to establish an electrical connection between the bulb receptacle and the cord set. In a first embodiment, the hinged door is permanently sealed in the closed position after assembly of the cord set, and in a second embodiment the hinged door is provided with a tab and slot assembly for releasably maintaining the door in the closed position.

Abstract: A male conductor plug for a cord set includes a bi-metallic circuit breaker. The positive, neutral and ground blades extend outwardly from the front end of the plug housing and the reset switch of the circuit breaker extends outwardly from the rear end of the housing. A circular wall extends outwardly from the rear of the housing to form a socket-like enclosure around the reset switch and a flexible water resistant boot is received over the reset switch and inside the wall to prevent the introduction of moisture into the circuit breaker.