Abstract: Systems for providing efficient manufacturing of sheet or box structures, corrugate sheets, or other products of varying size and structure often with pre-applied print (“pre-print”) are provided herein. The systems include various features and modules that enable automated control of the corrugator, including the knives, slitters, scorers and cut-to-mark detection system(s), are contemplated. Colored markings may be used to indicate an order change section between two order sections of a roll plan for the manufacturing process. The colored markings are detected as the corrugator runs and, once detected, a controller determines a next set of order instructions—e.g., to match the upcoming order. Thus, an order change may occur, thereby enabling automated control of the corrugator based on the new order instructions. Computer readable markings may enable checking of the actual position in the roll plan to an intended position, enabling stopping or changing of the corrugator operation if needed.

Abstract: Systems for providing efficient manufacturing of paper, sheet, and/or box products of varying size and structure, often with pre-applied print (“pre-print”), are provided herein. One or more controllers can be used to aggregate orders and information to prepare one or more control plans (e.g., reel maps, reel plans, etc.) for processing a roll of web product through the manufacturing process. The control plan may include a set of instructions for operating one or more systems within the manufacturing process to form the desired finished paper-based product. In such a regard, efficient manufacturing of various paper-based products, including corrugated boxes, folded carton, labels, flexible paper, industrial bags, plates, cups, décor, and many others, can be achieved. Further, efficient customer ordering/tracking, job aggregation, print imposition, corrugator planning, and tracking and adjustments throughout the manufacturing process are contemplated.

Abstract: Systems for providing efficient manufacturing of paper, sheet, and/or box products of varying size and structure, often with pre-applied print (“pre-print”), are provided herein. Efficient customer ordering/tracking, job aggregation, print imposition, corrugator planning, and tracking and adjustments throughout the manufacturing process are contemplated. A reel editor is configured to edit the roll based on waste and/or errors that occurred during various manufacturing processes (e.g., during printing). A control plan defining what is on each roll of printed web product may be updated after editing. Depending on the configuration, the reel editor may be integrated with various manufacturing components. The reel editor may be configured to determine if there is enough waste on the roll to even making editing worthwhile, such as based on desired quality of the images, customer requirements, different price points, among other possible factors.

Abstract: Systems for providing efficient manufacturing of paper, sheet, and/or box products of varying size and structure, often with pre-applied print (“pre-print”), are provided herein. One or more controllers can be used to aggregate upcoming orders and information needed to complete the manufacturing process for the order. A controller enables a user to prepare control plans (e.g., reel maps, reel plans, etc.) for processing rolls of web product through the manufacturing process. Criteria filtering and/or various features enable generation of efficient and effective control plans for rolls of web product, including, in some cases, multiple orders. The control plan may include a set of instructions for operating one or more systems within the manufacturing process to form the desired finished paper-based product.

Abstract: Corrugated box assemblies, blanks, and systems for individually shipping a bag of liquid stored therein and converting an inner portion into a bag-in-box dispenser are provided. An example box assembly includes an inner portion including a plurality of walls. The inner portion includes an interior configured to receive and store the bag of liquid, which may range from about 3 to 6 gallons. The inner portion further includes a removable perforation feature defined by a series of perforations on at least one of a front wall and a front top flap extending from the front wall. A top portion and a bottom portion each include a plurality of walls that, when formed, define an opening sized to fit around the inner portion. The box assembly may be configured to pass individual box shipping test standards, such as ISTA and SIOC test standards. Methods of forming the box assembly are also provided.

Abstract: Systems for providing efficient manufacturing of sheet or box structures, corrugate sheets, or other products of varying size and structure often with pre-applied print (“pre-print”) are provided herein. The systems include various features and modules that enable automated control of the corrugator, including the knives, slitters, scorers and cut-to-mark detection system(s), are contemplated. Colored markings may be used to indicate an order change section between two order sections of a roll plan for the manufacturing process. The colored markings are detected as the corrugator runs and, once detected, a controller determines a next set of order instructions—e.g., to match the upcoming order. Thus, an order change may occur, thereby enabling automated control of the corrugator based on the new order instructions. Computer readable markings may enable checking of the actual position in the roll plan to an intended position, enabling stopping or changing of the corrugator operation if needed.

Abstract: Systems for providing efficient manufacturing of paper, sheet, and/or box products of varying size and structure, often with pre-applied print (“pre-print”), are provided herein. One or more controllers can be used to aggregate orders and information to prepare one or more control plans (e.g., reel maps, reel plans, etc.) for processing a roll of web product through the manufacturing process. The control plan may include a set of instructions for operating one or more systems within the manufacturing process to form the desired finished paper-based product. In such a regard, efficient manufacturing of various paper-based products, including corrugated boxes, folded carton, labels, flexible paper, industrial bags, plates, cups, décor, and many others, can be achieved. Further, efficient customer ordering/tracking, job aggregation, print imposition, corrugator planning, and tracking and adjustments throughout the manufacturing process are contemplated.

Abstract: A container has a plurality of planar panels integrally arranged with respect to each other and with respect to a set of orthogonal x, y and z axes, the z-axis defining a direction line in which the container is configured to support a stacking load, the plurality of panels being foldable to create the container. The plurality of planar panels form at least one outer surface disposed orthogonal to the z-axis, wherein a substantial portion of the outer surface has a recessed central portion of the outer surface that extends substantially across an entire outside dimension of the container.

Abstract: Systems for providing efficient manufacturing of paper, sheet, and/or box products of varying size and structure, often with pre-applied print (“pre-print”), are provided herein. One or more controllers can be used to aggregate upcoming orders and information needed to complete the manufacturing process for the order. A controller enables a user to prepare control plans (e.g., reel maps, reel plans, etc.) for processing rolls of web product through the manufacturing process. Criteria filtering and/or various features enable generation of efficient and effective control plans for rolls of web product, including, in some cases, multiple orders. The control plan may include a set of instructions for operating one or more systems within the manufacturing process to form the desired finished paper-based product.

Abstract: A method of tracking a box and correlating a quality characteristic of the box to an overall equipment effectiveness of a packaging line that manipulates the box during a product packaging process includes: at a location, associating a unique identifier with a pre-erected form of the box, capturing at least one quality characteristic of the box, and storing the at least one quality characteristic and the associated unique identifier in a database; moving the pre-erected form of the box to another location; at the another location, converting the pre-erected form of the box into an erected box, manipulating the erected box through the packaging line, and in an event where the erected box is involved in a disruption in the packaging line correlating the unique identifier of the associated erected box with the associated disruption and saving a record of the disruption and the unique identifier in a storage medium.

Abstract: A container includes a plurality of panels integrally arranged with respect to each other and with respect to a set of orthogonal x, y and z axes, the plurality of panels being foldable to create the container. The plurality of panels include a first panel disposed parallel to the z-axis, the first panel having a first side portion, a second side portion, and a display portion disposed between the first and second side portions, the first and second side portions and the display portion being coplanar and bordering at least a portion of a product display opening. The first panel further includes a first relief feature disposed between the display portion and the first side portion, and a second relief feature disposed between the display portion and the second side portion, wherein the at least a portion of the product display opening and the first and second relief features are formed by an absence of material of the first panel.

Abstract: Systems for providing efficient manufacturing of paper, sheet, and/or box products of varying size and structure, often with pre-applied print (“pre-print”), are provided herein. One or more controllers can be used to aggregate upcoming orders and information needed to complete the manufacturing process for the order. A controller enables a user to prepare control plans (e.g., reel maps, reel plans, etc.) for processing rolls of web product through the manufacturing process. Criteria filtering and/or various features enable generation of efficient and effective control plans for rolls of web product, including, in some cases, multiple orders. The control plan may include a set of instructions for operating one or more systems within the manufacturing process to form the desired finished paper-based product.

Abstract: A multi-sided container has more than four sides and foldable panels integrally arranged with respect to each other. A first panel and a second panel form a contiguity with a first fold line disposed therebetween. The first panel and a third panel form a contiguity with a second fold line disposed therebetween. The third panel is not parallel with and not orthogonal to the first panel. A first strength reinforcement feature includes a first slot having a first planar edge oriented orthogonal to the first panel and orthogonal to a z-axis, and a second planar edge oriented orthogonal to the second panel and parallel to the z-axis. The third panel includes a cut edge proximate the first fold line having a third planar edge oriented orthogonal to the third panel and orthogonal to the z-axis. The third planar edge is disposed in a same plane as the first planar edge.

Abstract: A reinforced container includes first, second and third panels, the first and second panels having a first fold line therebetween, the first and third panels having a second fold line therebetween, the first and second panels being disposed parallel to the z-axis, the third panel being disposed orthogonal to the z-axis, and the first fold line defining a first corner oriented parallel to the z-axis. A strength enhancing feature is disposed at the top of the first corner with a continuous planar edge orthogonal to the z-axis. The third panel defines a top surface of the container, the planar edge of the strength enhancing feature being disposed substantially parallel with at least a portion of the top surface, and the top surface has a corner portion disposed relative to the planar edge at a distance no greater than one half thickness of the third panel above the planar edge.

Abstract: A container has a plurality of panels integrally arranged with respect to a set of orthogonal x, y and z axes, the z-axis defining a direction line in which the container is configured to support a stacking load. The panels are folded to define a form having a plurality of folded edges oriented perpendicular to the z-axis. At least one of the plurality of folded edges has a cutout region having a planar edge oriented perpendicular to the z-axis. The plurality of panels includes a plurality of cut edges oriented and disposed inline with respective ones of the plurality of folded edges. At least one of the plurality of cut edges has a projection disposed contiguous and planar with a respective panel. The projection includes a planar edge oriented perpendicular to the z-axis, the planar edge being disposed within an adjacently disposed cutout region.

Abstract: The present application provides a reinforced carton. The reinforced carton may include a number of first panels, a number of adjoining second panels, and with the first panels including one or more strength enhancing features. The one or more strength enhancing features may include a vertical fold line extending across the first panels.

Abstract: Adjustable containers, boxes, and panel boards used to make the same. The adjustable container can include a body that can have at least two sides forming a corner therebetween. At least one delineation can be disposed on the corner that is oriented in a first direction. At least one delineation can be disposed on the corner that is oriented in a second direction, where the second direction forms an angle of 30° or more relative to the first direction.

Abstract: A plurality of integrally arranged panels include a first panel and a second panel with a fold line therebetween. A compression reinforcement feature has a planar edge oriented orthogonal to a first planar surface of the first panel and perpendicular to a z-axis that defines a stacking load direction, the planar edge being disposed at a distance away from the fold line of half a thickness of the first panel, the first panel having a void between the fold line and the planar edge. The compression reinforcement feature is formed by at least four cut lines that define at least a portion of a closed perimeter of a cutout. One of the cut lines defines a location of the planar edge of the compression reinforcement feature.

Abstract: The present application provides a multi-piece box. The multi-piece box may include a body blank with a number of body panels and a number of second blanks with a second blank panel. The second blanks may be attached to the body blank. One or more of the body panels may include a first dimension along a first direction, the second blanks may include a second dimension along the first direction, and the second dimension may be greater than the first dimension such that the second blank panels may create a protruding end with respect to the one or more body panels.