Abstract: A door support connector assembly includes a door rail assembly that engages the top back face of the door using a plurality of fasteners. A door rail provides a continuous track and two rail stops to inhibit the door from disengaging from the track and ultimately from the wall. A wall mount assembly includes two rail guide wheels which engage the continuous door rail track and these wheels contact the two rail stops when the door is in the open or closed positions. A plurality of fasteners affix the wall mount assembly securely to the wall. An adjustment knob is provided on the wall mount assembly to vertically adjust the two rail guide wheels concurrently against the door rail continuous track to ensure reliable performance of the rolling door.

Abstract: An antitheft parcel delivery door system for a facility including a door with a door opening; a weather resistant exterior cover attached to a first door face, moveably positioned over the opening; parcel drum support bracket, moveable arm and rotating parcel drum with parcel drum opening, and cam assembly revolving the rotating parcel drum in the door opening, the cam assembly rotating the parcel drum simultaneously while the weather resistant exterior cover is opened and closed, enabling the rotating parcel drum to receive a parcel then counter revolve in a second direction of rotation to deposit the parcel in a facility interior space; and a protective interior cover with opening attached to a second door face enabling a parcel to drop safely into the facility interior space while preventing unwanted facility access, theft of the parcel, human harm and animal harm from contact with the rotating parcel drum and the cam assembly.

Abstract: A dimensionally adjustable thermally broken door panel having a door thickness, a first and second thermally conductive metal door skins and a plurality of non-thermally conductive trimable edges. Each trimable edge having an edge flange, a door edge and an edge flange thickness. An insert flange can be integrally mounted each of the edge flanges projecting in a direction opposite the door edge, wherein each edge flange can support both the first and second thermally conductive metal door skins in a flush engagement. The dimensionally adjustable thermally broken door panel can prevent thermal transfer between the first and second metal door skins, while enabling dimensional adjustment of the plurality of trimable edges on location to ensure a perfect fit into an existing door frame.

Abstract: A low volatile organic emission method for making a door using a liquid hardenable flowable biofoam formulation. The liquid hardenable flowable biofoam formulation expands upon contact with a blowing agent forming a foam, wherein the liquid hardenable flowable biofoam formulation is formed from plant materials, and a door formed from the method. The method forms a door with sound deadening qualities, increased impact resistance, and resistance to burning and capable of sustaining at least hurricane force winds without deforming.

Abstract: A method for creating a wood like appearance on a synthetic shutter using a sales client device, a network, computer instructions for creating a work order, a tray with scannable tray identifier to hold a shutter, a production client device connected to the network with computer instructions for applying a base coat, a glaze, and a top coat with spray treatment devices to the shutter as it automatically moves on a conveyer system. Scanning a scannable tray identifier with a plurality of sensors to link the tray identifier to the work order and to authenticate and validate the location of the tray on the conveyor system, or to initiate an alerting device. The method uses temperature control environments to control humidity and heating of the shutter while spraying, drying and UV curing.

Abstract: A low volatile organic emission method for making a door using a liquid hardenable flowable material. The liquid hardenable flowable material expands upon contact with a blowing agent forming a foam, wherein the liquid material is formed from plant materials, and a door formed from the method. The method forms a door with sound deadening qualities, increased impact resistance, and resistance to burning and capable of sustaining at least hurricane force winds without deforming.

Abstract: A low pressure, low toxicity method of making a composite door, and a door formed from the method involving the steps forming a door frame; installing a foam block within the door frame; applying a thin coating of 1 millimeter to 4 millimeters of an water activated adhesive made of isocyanate and an alkylating agent edge to edge on a front and back side of the door frame and foam block and then within a few seconds or minutes of applying the adhesive, misting the adhesive; then placing the door frame and foam block with adhesive on a back skin then overlaying a front skin on an opposite side forming a door assemblage; and applying low pressure and low heat to the door assemblage to form the composite door.

Abstract: A method for creating a wood like appearance on a synthetic component using a sales client device, a network, computer instructions for creating a work order, a tray with scannable tray identifier to hold a synthetic component, a production client device connected to the network with computer instructions for applying a base coat, a glaze, and a top coat with spray treatment devices to the synthetic component as it automatically moves on a conveyer system a portion of which is connected to the production client device. Scanning a scannable tray identifier with a plurality of sensors to link the tray identifier to the work order and to authenticate and validate the location of the tray on the conveyor system, or to initiate an alerting device. The method uses temperature control environments to simultaneously control humidity and heating of the synthetic component while spraying, drying and UV curing.

Abstract: A system for creating a wood like appearance on a synthetic component including a sales client device, a network, computer instructions for creating a work order, a tray with scannable tray identifier to hold a synthetic component, a production client device connected to the network with computer instructions for applying a base coat, a glaze, and a top coat to the synthetic component as it automatically moves on a conveyer system a portion of which is connected to the production client device. A scannable tray identifier with a plurality of sensors link the tray identifier to the work order for authenticating and validating the location of the tray on the conveyor system, or initiating an alerting device. The system has a plurality of temperature control environments to simultaneously control heating of the synthetic component while spraying, drying and UV curing with spray treatment device.

Abstract: One or methods for improving a component are provided. The method can include using a processor with data storage and computer instructions in the data storage to allow a user to select from: drawing a custom mark in full size and producing a graphic file of a custom mark, selecting a pattern from a library of patterns for the component in a graphic file, or changing a photograph of an existing mark and changing the photograph into a graphic file.

Abstract: Methods for installing a glass panel, including an insulated glass panel, a security glass panel, or a decorative leaded glass panel, to an opening in a door or a window without creating holes in the door or glass panel using a dual support connector with connector body, connector hole extending through the connector body, a glass flange integral with the connector body for overlaying an edge portion of the glass panel; an structural panel flange integral with the connector body, extending at a right angle to the connector hole away from the connector body parallel to while opposite the glass panel flange for overlaying an edge portion of the structural panel while in a plane apart from a plane of the glass flange.

Abstract: A hurricane storm resistant door assembly with a door having a frame; closed cell foam disposed within the frame; a front skin of a first fiber reinforced polymer substrate; a back skin, a top coat that covers the first and second fiber reinforced polymer substrates; at least one port door fixedly formed and secured in the foam; an opening in the port door; a double welded impact resistant grill over the opening with a leg extending from and intersecting center grid; a foot secured to each leg; a fastening hole centrally formed in each foot; a plurality of securing rings encircling a center grid member and two support barrier connections; a connection hole per foot disposed through the door, penetrating the skin and foam for fastening the double weld impact resistant grill to the door enabling the hurricane storm resistant door assembly to sustain 37 mph flying projectiles.

Abstract: A door assembly with installed glass panel, or insulated glass panel, security glass panel, or a decorative leaded glass panel, void of holes in the door or in glass panel, wherein the door assembly has a dual support connector with connector body, connector hole extending through the connector body, a glass flange integral with the connector body for overlaying an edge portion of the glass panel; an structural panel flange integral with the connector body, extending at a right angle to the connector hole away from the connector body parallel to while opposite the glass panel flange for overlaying an edge portion of the structural panel while in a plane apart from a plane of the glass flange.

Abstract: A dual support connector assembly for connecting a glass panel, including an insulated glass panel a security glass panel, or a decorative leaded glass panel, to a structural panel for a door or a window without creating holes in the door or glass panel wherein the connector has a connector body, connector hole extending through the connector body, a lower glass flange integral with the connector body for overlaying an edge portion of the glass panel; an upper structural panel flange integral with the connector body, extending at an angle to the connector hole away from the connector body parallel to while opposite the lower glass panel flange for overlaying an edge portion of the structural portion while in a plane apart from a plane of the lower glass flange.

Abstract: A method for making a door with a decorative polymer panel assembly. The method can include forming a polymer grille by cutting a design into a polymer with a low-moisture content. The polymer grille can have a frame portion and a design portion. A seal can be contiguously disposed about a perimeter of the frame portion. A grille assembly can be formed by disposing a translucent panel on each side of the seal, forming an air space with the polymer grille disposed within the air space. The grille assembly can be pressed, heated and cooled, forming the decorative polymer panel assembly. The decorative polymer panel assembly can be disposed within an opening of a door, and the door can be disposed within an opening of a structure.

Abstract: A method for making a decorative polymer panel assembly for insertion into an opening of a door or window. The method can include forming a polymer grille by cutting a design into a polymer with a low-moisture content of no more than five wt %. The polymer grille can have a frame portion and a design portion. A seal can be contiguously disposed about a perimeter of the frame portion. A grille assembly can be formed by disposing a translucent panel on each side of the seal, forming an air space with the polymer grille disposed within the air space. The grille assembly can be pressed and heated to form a heat formed seal between the seal, the polymer grille, and each translucent panel. The grille assembly can then be cooled to an ambient temperature, forming the decorative polymer panel assembly.

Abstract: An external grille assembly for a door. The external grille assembly can include a door insert. The insert can have a translucent panel, an exterior frame with screw bosses, an interior frame with screw bosses attached to the exterior frame, a connector hole formed in one of the screw bosses, and a connector engaged within the connector hole. The connector can provide attachment between the insert and an external grille. The external grille can be removably and pivotably mounted to the insert and connector with a pin. The connector can include a first plate connected to a second plate, a first tubular disposed within the connector hole, a fastener engaging the first tubular within the connector hole and attaching the connector to the insert, and a second tubular for receiving the pin. Also disclosed is a method a making the external grille assembly.

Abstract: A connector for connecting a grille to a door. The connector can include a first plate connected to a second plate at a right angle. A first tubular can extend at a right angle from the first plate for inserting into a door insert frame, such as in a screw boss. The first tubular can have a hole for receiving a fastener and fastening the connector to a door. A second tubular can be disposed proximate an intersection of the first plate and the second plate. The second tubular can have a hole extending at a right angle to the hole of the first tubular for receiving a pin that can be used to connect a grille to the connector.

Abstract: A method for making window with a decorative polymer panel assembly. The method can include forming a polymer grille by cutting a design into a polymer with a low-moisture content. The polymer grille can have a frame portion and a design portion. A seal can be contiguously disposed about a perimeter of the frame portion. A grille assembly can be formed by disposing a translucent panel on each side of the seal, forming an air space with the polymer grille disposed within the air space. The grille assembly can be pressed, heated and cooled, forming the decorative polymer panel assembly. The decorative polymer panel assembly can be disposed within a frame which can be disposed within an opening of a structure.