Abstract: A press station (12) and system (10) for forming glass sheets that are initially formed with an upwardly concave curved shape with end portions (86) and an intermediate portion (88) having straight line elements that are subsequently formed with curved shapes to provide curvature along transverse directions. The forming is performed by initially providing curvature to the straight line elements of the glass sheet end portions (86) while the intermediate portion (88) still has the straight line elements. The glass sheet intermediate portion is subsequently formed to provide curvature to its straight line elements so the entire glass sheet has curvature in transverse directions.

Abstract: A glass sheet optical inspection system installed online in a glass sheet processing system includes an apparatus for measuring small optical or obstructive defects in a first selected area of the glass sheet by acquiring and developing a first set of image data, and an apparatus for measuring transmitted optical distortion in a second selected area of the glass sheet by acquiring and developing a second set of image data. The system may also include a glass sheet part identifier and a programmable control including logic for analyzing acquired image data and identifying the glass sheet as one of a set of known part types and thereafter securing and positioning the glass sheet based upon the part-shape analysis.

Abstract: A small defect detection apparatus installed online in a glass sheet processing system includes a line scan camera, a background screen including contrasting elements arranged in a pre-defined pattern, an upstream conveyor and a downstream conveyor, wherein the upstream conveyor and downstream conveyor are positioned end-to-end, spaced apart by a selected size gap such that the camera may acquire multiple images of the background screen as the unsupported portion of the glass sheet is conveyed over the gap, and a computer programmed to execute logic for receiving the set of image data comprising multiple images of the background screen and identifying small defects in the glass from the data. The system may also include a glass sheet part identifier and a programmable control including logic for analyzing acquired image data and selecting an area of interest on the glass sheet for the analysis.

Abstract: A glass sheet forming method utilizes first and second upper molds and a lower mold to provide three stage forming. The glass is curved on the upper mold in the first stage but retains straight line elements transverse to the curvature. Transfer of the initially formed glass sheet from the first upper mold to the lower mold then provides the second stage of gravity forming and the glass sheet is then press formed between the second upper mold and the lower mold in the third stage which reduces optical distortion in the central viewing area of the formed glass sheet. In one embodiment the glass sheet is moved horizontally on the lower mold, and in another embodiment the glass sheet is moved horizontally on the first upper mold.

Abstract: A glass sheet press forming station (32) and method for press forming hot glass sheets with transverse curvature is performed by initially limiting the central forming of a glass sheet (G) between its end portions upon pickup from a roll conveyor to an upper mold (38) and prior to press forming with an associated lower mold (66) to prevent central area optical distortion of the press formed glass sheet.

Abstract: A mold shuttle positioning system in a glass sheet forming system includes a mold mounted on a support frame. A shuttle frame including a pair of generally parallel elongate beams for receiving and supporting the mold support frame thereon. At least one support wheel assembly including a wheel and a shuttle guide is mounted in proximity to each of the shuttle beams to position and support each one of the beams as the shuttle frame is moved to position the mold supported thereon at one of multiple desired processing locations. At least one mold guide is mounted on the support surface of one of the beams for receiving and fixing the position of the mold support frame relative to the shuttle frame to align and prevent movement of the mold support frame with respect to the shuttle frame in any direction as the mold support frame is supported thereon.

Abstract: A mold apparatus for bending a glass sheet includes a main frame structure and a first mold arrangement having a first mold and a guide frame connected to the first mold. A first guide member of the guide frame is guidable by the frame structure such that it is inhibited from moving laterally in any direction, and a second guide member of the guide frame is guidable by the frame structure such that it is movable laterally away from the first guide member due to thermal expansion. The apparatus further includes a second mold arrangement including a second mold and a frame that supports the second mold such that the second mold is movable laterally relative to the frame. A sensor is also included for sensing position of one of the molds to determine whether the one mold is in a suitable position for mating with the other mold.

Abstract: A vacuum mold shuttle system in a glass sheet forming system includes a vacuum mold mounted on a support frame. A shuttle frame including a pair of generally parallel elongate beams for receiving and supporting the mold support frame thereon. A vacuum source is mounted on the shuttle frame near the end of the beams opposite to the end supporting the mold, a conduit and coupling port for releasably connecting the mold to the vacuum source. At least one guide element is mounted on the support surface of one of the beams for receiving and fixing the position of the mold support frame relative to the shuttle frame to align and prevent movement of the mold support frame with respect to the shuttle frame in any direction as the mold support frame is supported thereon.

Abstract: A hot glass sheet processing system includes a roller conveyor (22) having sintered bonded fused silica rollers (24) and a roller support structure (34) located within a heated location (32) together with an elongated cooling unit (36) having a housing (38) defining a cooling chamber (40) that receives and has bearings (42) that rotatably support an aligned set of roller ends (30) having end caps (86) adhesively bonded to the roller ends. The cooling unit includes a cooling circuit that supplies cooling fluid to the cooling chamber (40) to provide cooling of the aligned set of roller ends (30) and the bearings (42).

Abstract: A small defect detection apparatus installed online in a glass sheet processing system includes a line scan camera, a background screen including contrasting elements arranged in a pre-defined pattern, an upstream conveyor and a downstream conveyor, wherein the upstream conveyor and downstream conveyor are positioned end-to-end, spaced apart by a selected size gap such that the camera may acquire multiple images of the background screen as the unsupported portion of the glass sheet is conveyed over the gap, and a computer programmed to execute logic for receiving the set of image data comprising multiple images of the background screen and identifying small defects in the glass from the data. The system may also include a glass sheet part identifier and a programmable control including logic for analyzing acquired image data and selecting an area of interest on the glass sheet for the analysis.

Abstract: A glass sheet optical inspection system installed online in a glass sheet processing system includes an apparatus for measuring small optical or obstructive defects in a first selected area of the glass sheet by acquiring and developing a first set of image data, and an apparatus for measuring transmitted optical distortion in a second selected area of the glass sheet by acquiring and developing a second set of image data. The system may also include a glass sheet part identifier and a programmable control including logic for analyzing acquired image data and identifying the glass sheet as one of a set of known part types and thereafter securing and positioning the glass sheet based upon the part-shape analysis.

Abstract: Apparatus (54) for positioning performed glass sheets for further forming includes positioners (55) that are moved slower than the speed of glass sheet conveyance to provide rotational adjustment of a glass sheet into alignment above a forming mold (52) under the operation of a controller (78). The forming mold (52) is moved upwardly for the forming in a pressing manner against a downwardly facing upper mold (58).

Abstract: A glass sheet forming and annealing system disclosed provides control of edge stresses by maintaining a press formed glass sheet on an annealing ring (72) below a heated upper forming mold (58) within a forming station (12) for slow cooling toward the glass strain point temperature.

Abstract: A system for measuring reflected optical distortion in a contoured panel having a specular surface includes a conveyor for conveying the panel in a first direction, at least one display projecting a preselected multi-phase non-repeating contrasting pattern, and at least one camera, each one of the cameras uniquely paired with one of the displays. The system may also include a control programmed to execute logic for controlling each of the cameras to acquire the desired images, and logic for analyzing and combining the data acquired by the cameras to construct a definition of the surface of the panel, and logic for performing one or more optical processing operations on the surface data to analyze the optical characteristics of the panel.

Abstract: A system for acquiring surface data from one of the surfaces of a curved panel having a specular surface and developing a surface definition of the panel includes a conveyor for conveying the panel in a first direction, at least one display projecting a preselected multi-phase non-repeating contrasting pattern, and at least one camera, each one of the cameras uniquely paired with one of the displays. The system may also include a control programmed to execute logic for controlling each of the camera/display pairs to acquire the desired images, and logic for analyzing and combining the data acquired by the cameras to construct a definition of the surface of the panel.

Abstract: A system and method for gaging the shape of a curved glass sheet includes, as components, (1) a system and method for acquiring three-dimensional surface data corresponding to the glass sheet, and (2) a system and method for receiving the acquired surface data, comparing the acquired surface to a pre-defined surface description, and developing indicia of the level of conformance of the contoured glass sheet to the pre-defined specification. The surface data acquisition system includes a conveyor for conveying the glass sheet, at least one display projecting a preselected contrasting pattern, and at least one camera. The camera(s) and display(s) are uniquely paired and are mounted in a spaced-apart relationship a known distance and angle from the surface of the glass sheet such that the camera detects the reflected image of the pattern projected on the surface of the glass sheet from its associated display.

Abstract: A glass sheet acquisition and positioning mechanism and associated method are utilized in an in-line glass sheet optical inspection system. The mechanism includes an exterior support frame mounted in proximity to one of the glass sheet processing system conveyors, and an interior support frame operably connected to the exterior support frame such that the interior support frame may be selectively positioned from its first orientation to a second orientation whereby the retained glass sheet is positioned between the camera and the screen at a preselected position. The interior support frame is also operably connected to the exterior support frame to provide for positioning of the interior support frame to a third orientation in which the glass sheet is released from the interior support frame for continued movement on the conveyor. An in-line glass sheet optical inspection system incorporating the glass sheet acquisition and positioning mechanism is also disclosed.

Abstract: A glass sheet forming system (10) has two parallel forming lines (12) that can utilize any two of three forming stations (18) to provide versatility in use for forming different glass sheet jobs of different sizes and shapes while reducing switchover time from one job to the next.

Abstract: Glass sheet forming and annealing disclosed provides control of edge stresses by maintaining a press formed glass sheet on an annealing ring (72) below a heated upper forming mold (58) within a forming station (12) for slow cooling toward the glass strain point temperature.

Abstract: A support structure for supporting a heated glass sheet in connection with a bending operation includes a frame, a support ring adjustably supported on the frame for supporting a peripheral portion of the glass sheet, and multiple rib assemblies associated with the frame. Each rib assembly includes a laterally extending rib supported on the frame and multiple spaced apart support members connected to the rib and configured such that at least a portion of each support member is adjustable with respect to the rib. Furthermore, each support member is configured to contact a respective inner portion of the glass sheet to support the respective inner portion of the glass sheet until the glass sheet has been sufficiently cooled.