Abstract: An apparatus for forming wire coils on a stator including a winding tool movable in reciprocating and rotating movement and including wire apertures for feeding wire into slots of a stator. A drifting tool is provided adjacent an end of the winding tool and includes drifting blades extending radially outwardly for positioning within the slots of the stator. The drifting tool is movable with the winding tool during the winding operation such that the drifting tool follows the winding tool in its reciprocating movement to provide for displacement of wire in the slots and improve the slot fill during the winding operation. Wire retaining structures are provided above and below the stator to intermittently engage and retain wire located at the ends of the stator. A wire feed mechanism is also provided including a wire feed pulley and a belt cooperating with the pulley to push wire toward the winding tool.
Abstract: A winding tool for forming wire coils in a stator stack for a dynamoelectric machine including a base structure having a cylindrical wall and forming members for forming wire located in the stator stack during the winding operation. The winding tool includes wire apertures for feeding wire into the slots of a stator stack during a winding operation, and the forming members include forming blades for extending into the slots of the stator stack to push the wires positioned therein radially outwardly. In addition, end formers are provided at longitudinal ends of the forming blades for extending across the end faces of the stator stack to position the end turns of the wire coils radially outwardly. An actuator structure is provided for actuating the forming blades and end formers simultaneously at predetermined times throughout a winding operation to thereby form the wire coils radially outwardly and create greater slot fill densities.
Abstract: An apparatus for forming wire coils on a stator including a winding tool movable in reciprocating and rotating movement and including wire apertures for feeding wire into slots of a stator. A drifting tool is provided adjacent an end of the winding tool and includes drifting blades extending radially outwardly for positioning within the slots of the stator. The drifting tool is movable with the winding tool during the winding operation such that the drifting tool follows the winding tool in its reciprocating movement to provide for displacement of wire in the slots and improve the slot fill during the winding operation. Wire retaining structures are provided above and below the stator to intermittently engage and retain wire located at the ends of the stator. A wire feed mechanism is also provided including a wire feed pulley and a belt cooperating with the pulley to push wire toward the winding tool.
Abstract: A winding tool for forming wire coils in a stator stack for a dynamoelectric machine including a base structure having a cylindrical wall and forming members for forming wire located in the stator stack during the winding operation. The winding tool includes wire apertures for feeding wire into the slots of a stator stack during a winding operation, and the forming members include forming blades for extending into the slots of the stator stack to push the wires positioned therein radially outwardly. In addition, end formers are provided at longitudinal ends of the forming blades for extending across the end faces of the stator stack to position the end turns of the wire coils radially outwardly. An actuator structure is provided for actuating the forming blades and end formers simultaneously at predetermined times throughout a winding operation to thereby form the wire coils radially outwardly and create greater slot fill densities.