Patents Assigned to H. C. Starck GmbH
  • Patent number: 8951328
    Abstract: The invention relates to the production of valve metal powders, in particular, tantalum powders by reduction of a corresponding valve metal compound, for example, K2TaF7, with an alkali metal in the presence of a diluent salt, whereby the reduction is carried out in the presence of a particle diminution agent, preferably, Na2SO4, which is added to the reaction mixture continuously or in aliquots.
    Type: Grant
    Filed: December 9, 2004
    Date of Patent: February 10, 2015
    Assignee: H.C. Starck GmbH
    Inventors: Josua Löffelholz, Frank Behrens, Siegfried Schmieder
  • Patent number: 8883250
    Abstract: In various embodiments, a sputtering target initially formed by ingot metallurgy or powder metallurgy and comprising a sputtering-target material is provided, the sputtering-target material (i) comprising a metal, (ii) defining a recessed furrow therein, and (iii) having a first grain size and a first crystalline microstructure. A powder is spray-deposited within the furrow to form a layer therein, the layer (i) comprising the metal, (ii) having a second grain size finer than the first grain size, and (iii) having a second crystalline microstructure more random than the first crystalline microstructure. Spray-depositing the powder within the furrow forms a distinct boundary line between the layer and the sputtering-target material.
    Type: Grant
    Filed: June 18, 2013
    Date of Patent: November 11, 2014
    Assignees: H.C. Starck Inc., H.C. Starck GmbH
    Inventors: Steven A. Miller, Prabhat Kumar, Rong-chein Richard Wu, Shuwei Sun, Stefan Zimmermann, Olaf Schmidt-Park
  • Publication number: 20140322064
    Abstract: A process for producing a component includes providing a composition comprising hard material particles and a binder metal, and sintering the composition at a sintering temperature of from 1250° C. to 1400° C. for a period of from 3 to 15 minutes. The hard material particles comprise an inner core comprising fused tungsten carbide and an outer shell comprising tungsten carbide. The binder metal is selected from the group consisting of Co, Ni, Fe and alloys comprising at least one metal selected from Co, Ni and Fe.
    Type: Application
    Filed: October 26, 2012
    Publication date: October 30, 2014
    Applicant: H.C. STARCK GMBH
    Inventors: Christian Gerk, Markus Zumdick
  • Publication number: 20140302338
    Abstract: A valve metal powder having a particle shape factor mean value f, as determined by SEM image analysis, of 0.65?f?1, said powder has an average agglomerate particle size D50 value, as determined with a MasterSizer in accordance with ASTM B 822, of 40 to 200 ?m and wherein the valve metal powder is niobium.
    Type: Application
    Filed: April 3, 2014
    Publication date: October 9, 2014
    Applicant: H.C. Starck GmbH
    Inventors: Josua Löffelholz, Jürgen Hilpert
  • Patent number: 8840861
    Abstract: A method for producing a workpiece comprising a layer of an additive-free silicon nitride includes providing a base body of the workpiece. A layer of a slip comprising a silicon powder is applied to an inside of the base body so as to obtain a coated base body. The coated base body is subjected to a reactive firing under nitrogen so as to convert the silicon powder to the additive-free silicon nitride.
    Type: Grant
    Filed: January 14, 2011
    Date of Patent: September 23, 2014
    Assignee: H. C. Starck GmbH
    Inventors: Rolf Wagner, Manuel Matussek
  • Patent number: 8815983
    Abstract: A dispersion comprising hard material particles and at least one organic binder and/or at least one plasticizer. The hard material particles comprise an inner core comprising a fused tungsten carbide and an outer shell comprising tungsten carbide.
    Type: Grant
    Filed: April 4, 2011
    Date of Patent: August 26, 2014
    Assignee: H. C. Starck GmbH
    Inventors: Christian Gerk, Ulf Waag
  • Publication number: 20140234548
    Abstract: A cermet powder includes a) from 50 to 90 wt-% of at least one hard material, and b) from 10 to 50 wt-% of a matrix metal composition. The wt.-% for a) and b) are based on a total weight of the cermet powder. The matrix metal composition comprises i) from 40 to 75 wt-% of iron and nickel, ii) from 18 to 35 wt-% of chromium, iii) from 3 to 20 wt.-% of molybdenum, and iv) from 0.5 to 4 wt-% of copper. The wt-% for i) to iv) are based in each case on a total weight of the matrix metal composition. A weight ratio of iron to nickel is from 3:1 to 1:3.
    Type: Application
    Filed: September 4, 2012
    Publication date: August 21, 2014
    Applicant: H.C. STARCK GMBH
    Inventors: Stefan Zimmermann, Benno Gries
  • Patent number: 8802191
    Abstract: Disclosed is a process for the reprocessing or production of a sputter target or an X-ray anode wherein a gas flow forms a gas/powder mixture with a powder of a material chosen from the group consisting of niobium, tantalum, tungsten, molybdenum, titanium, zirconium, mixtures of two or more thereof and alloys thereof with at least two thereof or with other metals, the powder has a particle size of 0.5 to 150 ?m, wherein a supersonic speed is imparted to the gas flow and the jet of supersonic speed is directed on to the surface of the object to be reprocessed or produced.
    Type: Grant
    Filed: April 28, 2006
    Date of Patent: August 12, 2014
    Assignee: H. C. Starck GmbH
    Inventors: Stefan Zimmermann, Uwe Papp, Heinrich Kreye, Tobias Schmidt
  • Patent number: 8801829
    Abstract: Process for the production of valve metal powders, in particular niobium and tantalum powder, by reduction of corresponding valve metal oxide powders by means of vaporous reducing metals and/or hydrides thereof, preferably in the presence of an inert carrier gas, wherein the reduction is performed at a vapor partial pressure of the reducing metal/metal hydride of 5 to 110 hPa and an overall pressure of less than 1000 hPa, and tantalum powder obtainable in this way having a high stability of the powder agglomerate particles.
    Type: Grant
    Filed: October 22, 2010
    Date of Patent: August 12, 2014
    Assignee: H. C. Starck GmbH & Co. KG
    Inventors: Helmut Haas, Ulrich Bartmann, Tadashi Komeya, Nobuyuki Sato
  • Patent number: 8790607
    Abstract: Elemental boron with a boron content of at least 96.8% by weight, an oxygen content of at most 1.6% by weight, a nitrogen content of at most 0.2% by weight, a crystallinity of 30% by weight or less, and a particle size distribution with a d100 value of 9 ?m or less.
    Type: Grant
    Filed: August 28, 2009
    Date of Patent: July 29, 2014
    Assignee: H. C. Starck GmbH
    Inventor: Friedrich Wilhelm Karau
  • Publication number: 20140185190
    Abstract: A process for producing an anode for an electrolytic capacitor includes pressing a tantalum powder around a tantalum wire, a tantalum ribbon, or a tantalum sheet to form a pressed body. The pressed body is sintered to form a porous sintered body. The porous sintered body is cooled to form a cooled porous sintered body. The cooled porous sintered body is treated with at least one oxidant comprising at least one of a gaseous oxidant and a liquid oxidant to form a treated sintered body. The treated sintered body is anodically oxidized in an electrolyte to form a dielectric layer.
    Type: Application
    Filed: August 8, 2012
    Publication date: July 3, 2014
    Applicant: H.C. STARCK GMBH
    Inventors: Helmut Haas, Marcel Hagymasi, Holger Brumm, Christoph Schnitter
  • Patent number: 8747488
    Abstract: A process for producing a solid electrolyte capacitor with an anode comprising a sintered fine NbOx powder, where 0.5<x<1.7, includes forming a green anode body. The forming is essentially performed without applying a pressure. The green anode body is sintered so as to provide a sintered anode body. The sintered anode body is electrolytically oxidized so as to provide an electrolytically oxidized anode body. The electrolytically oxidized anode body is provided with a cathode so as to provide the solid electrolyte capacitor.
    Type: Grant
    Filed: December 7, 2009
    Date of Patent: June 10, 2014
    Assignee: H. C. Starck GmbH
    Inventors: Ralph Otterstedt, Marianne Gottschling
  • Publication number: 20140138586
    Abstract: A mixed oxide catalyst includes a support material selected from the group comprising aluminum oxide, magnesium oxide, titanium oxide, and mixtures of aluminum oxide, magnesium oxide, and titanium oxide, and a catalyst active component comprising cobalt oxide and molybdenum oxide. The catalyst active component is nanodispersed in the support material.
    Type: Application
    Filed: June 13, 2012
    Publication date: May 22, 2014
    Applicant: H.C. STARCK GMBH
    Inventors: Juliane Meese-Marktscheffel, Armin Olbrich, Matthias Jahn, Stefan Vodegel, Christoph Immisch
  • Publication number: 20140086782
    Abstract: A method for producing a composite material includes providing a composition comprising at least one hardness carrier and a base binder alloy, and sintering the composition. The base binder alloy comprises from 66 to 93 wt.-% of nickel, from 7 to 34 wt.-% of iron, and from 0 to 9 wt.-% of cobalt, wherein the wt.-% proportions of the base binder alloy add up to 100 wt.-%.
    Type: Application
    Filed: May 24, 2012
    Publication date: March 27, 2014
    Applicant: H.C. STARCK GMBH
    Inventor: Benno Gries
  • Patent number: 8623112
    Abstract: Processes comprising: melting a mixture comprising a valve metal precursor and a diluting agent in at least one first vessel under a first set of temperature and residence time conditions; transferring the mixture to at least one second vessel; and initiating, in the at least one second vessel, a reaction of the valve metal precursor to form a valve metal under a second set of temperature and residence time conditions; valve metal powder prepared thereby and uses therefor.
    Type: Grant
    Filed: September 7, 2006
    Date of Patent: January 7, 2014
    Assignee: H.C. Starck GmbH
    Inventors: Josua Löffelholz, Jürgen Hilpert
  • Publication number: 20130306902
    Abstract: A process for producing a homogenous multi compound system which is hydroxide- and/or oxide-based includes a first alternative process comprising providing a first and a second refractory metal in respective hydrofluoric solutions, and mixing the first and second hydrofluoric solutions to provide a mixed hydrofluoric solution comprising a dissolved first and second refractory metal. A second alternative process comprises dissolving the first and the second refractory metal in an alternative mixed hydrofluoric solution. The mixed hydrofluoric solution or the alternative mixed hydrofluoric solution is precipitated with a precipitant to provide a solids mixture in a suspension. The first and second refractory metal is from the group consisting of Mo, W, Nb, Re, Zr, Hf, V, Sb, Si, Al, and Ta. The first and second refractory metal are different. At least one of the first and second refractory metal is provided as a fluoro and/or as an oxyfluoro complex.
    Type: Application
    Filed: February 3, 2012
    Publication date: November 21, 2013
    Applicant: H.C. STARCK GMBH
    Inventors: Karsten Beck, Sven Albrecht, Christoph Schnitter, Timo Langetepe, Ralph Otterstedt
  • Patent number: 8545794
    Abstract: The invention relates to a powder compound of the formula NiaMbOx(OH)y, wherein M represents Co and at least one element selected from the group consisting of Fe, Zn, Al, Sr, Mg, or Ca and mixtures thereof, or M represents Co Mn and Fe, wherein 0.6?a<1.0, 0<b?0.4, 0<x?0.60, and 1.4?y<2, wherein the powder compound has a particle size distribution d50 value, measured in accordance with ASTM B 822, of <5 ?m, and wherein a ratio of tap density, measured in accordance with ASTM B 527, to the particle size distribution d50 value is at least 0.4 g/cm3. The invention also relates to a process for preparing the compound and its uses.
    Type: Grant
    Filed: September 2, 2008
    Date of Patent: October 1, 2013
    Assignee: H.C. Starck GmbH
    Inventors: Matthias Jahn, Gerd Malkowske, Stefan Malcus, Juliane Meese-Marktscheffel, Armin Olbrich, Rüdiger Zertani
  • Patent number: 8523976
    Abstract: The present invention relates to a metal powder mixture that is suitable for producing sintered bodies. The powder mixture is suitable as a binder for hard metals and contains: a) at least one prealloyed powder selected from the group of iron/nickel, iron/cobalt, iron/nickel/cobalt and nickel/cobalt; b) at least one element powder selected from the group of iron, nickel and cobalt or a prealloyed powder selected from the group consisting of iron/nickel, iron/cobalt, iron/nickel/cobalt and nickel/cobalt which is different from component a). The invention also relates to a cemented hard material which uses the inventive powder mixture and a hard material powder, wherein the overall composition of the components a) and b) together contains not more than 90% by weight of cobalt and not more than 70% by weight of nickel and the iron content.
    Type: Grant
    Filed: September 21, 2007
    Date of Patent: September 3, 2013
    Assignee: H.C. Starck GmbH
    Inventors: Benno Gries, Leo Prakash
  • Patent number: 8454931
    Abstract: Process for the production of a powdered spherical tungstic acid by acidification of an aqueous alkaline tungstate solution with mineral acid at elevated temperature, preferably in a continuous stirred tank or a cascade of at least 2 continuous stirred tanks, and tungstic acid obtainable in this way, which is characterized by a high bulk density and spherical morphology.
    Type: Grant
    Filed: September 23, 2011
    Date of Patent: June 4, 2013
    Assignee: H.C. Starck GmbH
    Inventors: Sven Albrecht, Armin Olbrich, Michael Reiβ, Frank Schrumpf, Juliane Meese-Marktscheffel, Uwe Kutzler
  • Patent number: 8449855
    Abstract: The invention is related to a boride of a metal of transition group four of the periodic table of the elements, wherein at least 40 wt. % of the particles have a grain size of more than 106 ?m, determined by sieve analysis according to ASTM B 214, and these particles consist of grown, monocrystalline grains. The invention also relates to a cermet, wettable powder and a surface coating which contain the boride. The invention further relates to a process to prepare the boride. The invention additionally relates to a process to prepare a cermet or a wettable powder.
    Type: Grant
    Filed: February 18, 2011
    Date of Patent: May 28, 2013
    Assignee: H.C. Starck GmbH & Co. KG
    Inventors: Frank Schrumpf, Wolfgang Kiliani, Stefan Frässle, Thomas Schmidt