Patents Assigned to Hitachi Tool Engineering Ltd.
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Publication number: 20150174672Abstract: Multi-flute endmill having a cutting edge rake face formed from a side of a rotation axis to a peripheral side in a radial direction, and having an end cutting edge rake face. A peripheral cutting edge rake face adjacent to the end cutting edge rake face forms a face different from the end cutting edge rake face and serves as the rake face of a corner edge. An intersection between a convex ridge line is located in a boundary between the rake faces of the end cutting edge and peripheral cutting edge. A convex ridge line is located in a boundary between the end cutting edge rake face and a bottom surface of the flute is moved into the side of the rotation axis in the radial direction with respect to a boundary between the flank face of a corner edge and the flank face of the end cutting edge.Type: ApplicationFiled: July 25, 2013Publication date: June 25, 2015Applicant: HITACHI TOOL ENGINEERING, LTD.Inventors: Makoto Baba, Jun-ichi Hirai
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Patent number: 8827600Abstract: Provided is a long life carbide end mill which can perform stable cutting in high-efficiency machining such as die machining and parts machining. A cutting method using such an end mill is also provided. When a certain wavy or nicked peripheral cutting edge is considered a reference peripheral cutting edge with reference phases in a pitch of the reference peripheral cutting edge, wherein the distance of each reference phase is an amount corresponding to a value obtained by dividing the pitch of the nicks or waveform of each peripheral cutting edge by the number of the cutting edges; and the phase of at least one of the remaining peripheral cutting edges is deviated in the direction of the tool axis from the corresponding reference phase by an amount corresponding to 5% or less (excluding 0%) of the pitch.Type: GrantFiled: April 21, 2010Date of Patent: September 9, 2014Assignee: Hitachi Tool Engineering, Ltd.Inventors: Katsutoshi Maeda, Gang Han
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Publication number: 20140234582Abstract: In order to provide a covered member for which unexpected galling is suppressed in the initial stages when the member is used, and which has excellent sliding properties, a covered member has a hard film on the working surface and has excellent sliding properties, said hard film including an A layer, for which an a1 layer comprising a nitride, carbonitride, or oxynitride having 30% or more of chromium in terms of atomic ratio in metal (including metalloid; the same shall apply hereinafter) component, and an a2 layer comprising a nitride, carbonitride, or oxynitride having 60% or more of vanadium in terms of atomic ratio in metal component, are alternately laminated, and a B layer on the upper layer of said A layer and comprising a nitride, carbonitride, or oxynitride having 60% or more of vanadium in terms of atomic ratio in metal component.Type: ApplicationFiled: September 26, 2012Publication date: August 21, 2014Applicants: HITACHI METALS, LTD., HITACHI TOOL ENGINEERING, LTD.Inventors: Fumiaki Honda, Kenichi Inoue
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Publication number: 20140205390Abstract: A multi-flute endmill including a cutting edge part having multiple cutting edges and flutes formed between adjacent cutting edges in a rotation direction around the tool axis O. A rake face of each cutting edge is formed from a rake face of an end cutting edge from the tool axis O side to the outer peripheral side of a shank, an adjacent rake face of a corner R edge that forms a surface different from the rake face of the end cutting edge, and an adjacent rake face of a peripheral cutting edge that forms a surface different from the rake face of the corner R edge. A gash is formed between the rake face of the end cutting edge and a flank of an end cutting edge that is adjacent on a forward side thereof in the rotation direction R.Type: ApplicationFiled: December 27, 2011Publication date: July 24, 2014Applicant: Hitachi Tool Engineering, Ltd.Inventors: Makoto Baba, Jun-ichi Hirai
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Publication number: 20140170432Abstract: The ion bombardment of Cr, etc. onto a surface of a WC-based cemented carbide substrate in a nitrogen-based gas forms a modified phase having a bcc structure on the substrate surface, and a hard coating containing at least Cr formed thereon has high adhesion to the substrate by the modified phase.Type: ApplicationFiled: July 30, 2012Publication date: June 19, 2014Applicant: HITACHI TOOL ENGINEERING, LTD.Inventors: Masakazu Isaka, Fumihiro Fujii
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Publication number: 20140161545Abstract: A negative cutting insert having a cutting edge comprising four long-side cutting edge portions for rough cutting and four short-side cutting edge portions for finish cutting, which are connected alternately, thereby being able to conduct rough cutting when attached to a rough-cutting tool body, and finish cutting when attached to a finish-cutting tool body. When such cutting inserts are used for rough or finish cutting and then reattached to a finish-cutting tool body or a rough-cutting tool body, finish or rough cutting can be conducted, thereby using all cutting edges thoroughly.Type: ApplicationFiled: June 8, 2012Publication date: June 12, 2014Applicant: HITACHI TOOL ENGINEERING, LTD.Inventors: Fumihiko Inagaki, Hisanori Mura, Tomohiro Murata
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Publication number: 20140017469Abstract: A hard-coated member comprising a substrate made of cemented carbide or high-speed steel and a titanium carbonitride layer formed on the substrate by a chemical vapor deposition method, the titanium carbonitride layer comprising first to third layers each having a columnar crystal structure in this order from the side of the substrate, the second layer being smaller than the first layer in carbon concentration, and the third layer being smaller than the second layer in carbon concentration, and an indexable rotary tool comprising it. The first layer is formed by using a starting material gas comprising a TiCl4 gas, an N2 gas, a C2-C5 hydrocarbon gas and an H2 gas, the second layer is formed by using a starting material gas comprising a TiCl4 gas, an N2 gas, an organic cyanide gas, a C2-C5 hydrocarbon gas, and an H2 gas, and the third layer is formed by using a starting material gas comprising a TiCl4 gas, an N2 gas, an organic cyanide gas, whose amount is smaller than in the second layer, and an H2 gas.Type: ApplicationFiled: March 27, 2012Publication date: January 16, 2014Applicant: HITACHI TOOL ENGINEERING, LTD.Inventors: Yuuzoh Fukunaga, Kazuyuki Kubota
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Publication number: 20140003873Abstract: The present invention relates to an end mill, which comprises a bottom edge, which is composed of an arc-shaped cutting edge that is curved when seen from a direction perpendicular to the tool axis and a linear or curved medium-to-low inclination cutting edge, and a peripheral edge, wherein, when seen from a direction parallel to the tool axis, the arc-shaped cutting edge and a rim at the rearward side of the rotation at a flank of the arc-shaped cutting edge are curved with radii of curvatures, and the radius of curvature of the arc-shaped cutting edge is smaller than the radius of curvature of the rim at the rearward side of the rotation at the flank of the arc-shaped cutting edge.Type: ApplicationFiled: January 27, 2012Publication date: January 2, 2014Applicant: HITACHI TOOL ENGINEERING, LTD.Inventors: Gang Han, Katsutoshi Maeda
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Publication number: 20130336731Abstract: An indexable ball end mill comprising first to third inserts having arcuate cutting edges detachably attached with first to third screws to first to third seats in a semispherical tip end portion of a tool body; a first threaded hole for the first screw slantingly penetrating a slit-shaped first seat; the first insert having an inclined hole to avoid interference between the first screw and the second and third screws; a hole of the first insert and the first screw having at least partially finished surfaces, so that when the first screw penetrates the first insert attached to the first seat, the first insert is precisely positioned by tight engagement of both finished surfaces.Type: ApplicationFiled: March 5, 2012Publication date: December 19, 2013Applicant: HITACHI TOOL ENGINEERING, LTD.Inventors: Yoshimitsu Nagashima, Yoshiyuki Kobayashi, Haruhisa Higasayama, Seiji Niwa
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Patent number: 8585329Abstract: This aims to provide a ball end mill capable of preventing the occurrence of a ‘pluck’ off a work face. The ball end mill (10) is equipped with two cutting edges (11 and 12) formed at its spherical tips. The rake face (11a) of the cutting edge (11) has its inner circumference end arranged at a position offset farther forward of a rotating direction than a spindle. The rake face (11a) of the cutting edge (11) has its inner circumference end arranged at a position protruding by a predetermined distance from the spindle to the opposite side of the cutting edge forming side in the radial direction. The portion of the cutting edge (11) from a connecting portion (11f), which is formed midway of a ridgeline (11c) or a boundary line between the rake face (11a) of the cutting edge (11) and a flank (11b), to the outer circumference end of the cutting edge (11) is a main cutting edge (11m).Type: GrantFiled: November 4, 2008Date of Patent: November 19, 2013Assignees: Toyota Jidosha Kabushiki Kaisha, Hitachi Tool Engineering, Ltd.Inventors: Haruhisa Higasayama, Yoshimitsu Nagashima
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Publication number: 20130209190Abstract: A cutting tool cover set to a cutting tool which includes a hollow shaft body and at least one insert attached to an end face of the shaft body and cuts by bringing the insert into contact with a work while rotating the shaft body. The cutting tool cover includes: a body portion fixed to a top end portion of the shaft body; and an extension portion extended outward from the circumferential edge of the body portion in the entire circumference of the top end portion of the body portion to cover the surface of the work.Type: ApplicationFiled: October 14, 2011Publication date: August 15, 2013Applicants: FUJI JUKOGYO KABUSHIKI KAISHA, HITACHI TOOL ENGINEERING, LTD., MORI SEIKI CO., LTD.Inventors: Hisayuki Oode, Shinya Matsuo, Manabu Saito, Morihiro Hideta, Koji Sato, Yasuhiro Inamasu, Shoujirou Touma
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Patent number: 8304098Abstract: The hard-coated member of the present invention having a compression-stress-loaded hard coating having a thickness of 5 ?m or more, the hard coating having a face-centered cubic structure having a composition represented by (Me1-aXa)?(N1-x-yCxOy), wherein Me is at least one element selected from Groups 4a, 5a and 6a, X is at least one element selected from the group consisting of Al, Si, B and S, a, x and y are respectively the contents (atomic ratios) of X, C and O, and ? is a ratio of (Me1-aXa) to (N1-x-yCxOy), meeting 0.1?a?0.65, 0?x?0.1, 0?y?0.1, and 0.85???1.25; and the X-ray diffraction of the hard coating having a peak intensity Ir of a (111) plane, a peak intensity Is of a (200) plane, and a peak intensity It of a (220) plane, meeting 2?Is/Ir, and 0.2?It/Ir?1, and the (200) plane having a half-value W(°)?0.7.Type: GrantFiled: October 12, 2007Date of Patent: November 6, 2012Assignee: Hitachi Tool Engineering, Ltd.Inventors: Kazuyuki Kubota, Hitoshi Ohnuma
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Publication number: 20120114964Abstract: Provided is a coated-surface sliding part having excellent adhesion of a hard coating, and a method for producing the same part. The coated-surface sliding part is a sliding part wherein a hard coating is formed by physical deposition on the surface of a base material formed from, by mass percent, C 0.5 to 0.8%, Si 0.1 to 1.5%, Mn 0.2 to 1.0%, Cr 8.0 to 13.5%, Mo and/or W 0.5 to 4.0% in terms of (Mo+ 1/2 W), and N 0.01 to 0.1%, with the remainder being Fe and impurities. The physically deposited coating is a titanium metal coating further covered by a diamond-like carbon coating. The method for producing a coated-surface part involves sputtering in order to apply the physically deposited coating, which consists of the titanium metal coating and then the diamond-like carbon coating which forms the surface layer, to the surface of the base material having the aforementioned composition. The base material is preferably subjected to argon gas bombardment prior to application of the physically deposited coating.Type: ApplicationFiled: July 13, 2010Publication date: May 10, 2012Applicants: HITACHI METALS, LTD., HITACHI TOOL ENGINEERING, LTD.Inventors: Fumiaki Honda, Kenji Yokoyama, Kenichi Inoue, Kunichika Kubota, Toshihiro Uehara, Takehiro Ohno, Katsuhiko Ohishi
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Publication number: 20120020749Abstract: Provided is a long life carbide end mill which can perform stable cutting in high-efficiency machining such as die machining and parts machining. A cutting method using such an end mill is also provided. When a certain wavy or nicked peripheral cutting edge is considered a reference peripheral cutting edge with reference phases in a pitch of the reference peripheral cutting edge, wherein the distance of each reference phase is an amount corresponding to a value obtained by dividing the pitch of the nicks or waveform of each peripheral cutting edge by the number of the cutting edges; and the phase of at least one of the remaining peripheral cutting edges is deviated in the direction of the tool axis from the corresponding reference phase by an amount corresponding to 5% or less (excluding 0%) of the pitch.Type: ApplicationFiled: April 21, 2010Publication date: January 26, 2012Applicant: HITACHI TOOL ENGINEERING, LTD.Inventors: Katsutoshi Maeda, Gang Han
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Patent number: 7909549Abstract: A small-diameter drill for deep hole drilling is provided which is capable of inhibiting the cutting chips from getting bitten and producing a straightness for a drilled hole, thus suitable for drilling a hole having a depth (L) which is 15 or more times the diameter (D) of a drilled hole. The small-diameter drill 1 has a diameter 2 which is 1 mm or less and a drill section 5 including cutting edge(s) 3 and flute(s) 4. The length 11 of the flute 4 is at least 5 times and at most 10 times the drill diameter 2. The diameter of the drill section 5, after being reduced in diameter from the cutting edge 3 toward the rear of the drill section 5, is expanded in diameter so that the outer diameter at the end of the flute 4 becomes at least 0.9 times and at most 0.98 times the drill diameter 2.Type: GrantFiled: June 12, 2008Date of Patent: March 22, 2011Assignee: Hitachi Tool Engineering, Ltd.Inventors: Yoshihiro Kondoh, Takeshi Akamatsu
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Publication number: 20100215912Abstract: The hard-coated member of the present invention having a compression-stress-loaded hard coating having a thickness of 5 ?m or more, the hard coating having a face-centered cubic structure having a composition represented by (Me1-aXa)?(N1-x-yCxOy), wherein Me is at least one element selected from Groups 4a, 5a and 6a, X is at least one element selected from the group consisting of Al, Si, B and S, a, x and y are respectively the contents (atomic ratios) of X, C and O, and ? is a ratio of (Me1-aXa) to (N1-x-yCxOy), meeting 0.1?a?0.65, 0?x?0.1, 0?y?0.1, and 0.85???1.25; and the X-ray diffraction of the hard coating having a peak intensity Ir of a (111) plane, a peak intensity Is of a (200) plane, and a peak intensity It of a (220) plane, meeting 2?Is/Ir, and 0.2?It/Ir?1, and the (200) plane having a half-value W(°)?0.7.Type: ApplicationFiled: October 12, 2007Publication date: August 26, 2010Applicant: HITACHI TOOL ENGINEERING ,LTD.Inventors: Kazuyuki Kubota, Hitoshi Ohnuma
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Patent number: 7661912Abstract: Disclosed herein is the structure of a damper that is capable of improving the degree of freedom in design to optimize the damping characteristics of the damper and is capable of allowing the damper to be easily optimized and manufactured for a wide variety of dynamic stiffness characteristics of a tool body, and a manufacturing method using the same. A plurality of ring-shaped elastic members are disposed at opposite ends of a weight part. The weight part is connected to the tool body via the elastic members. Consequently, the weight part is moved relative to the tool body. The plurality of elastic members are mounted while spacers are disposed between the elastic members, and the spacers are moved with respect to the weight part in the axial direction thereof. A viscous fluid is filled in the region surrounded by the outer circumferential surfaces of the spacers, the elastic members, and the inner surface of a hollow part of the tool body.Type: GrantFiled: April 28, 2006Date of Patent: February 16, 2010Assignee: Hitachi Tool Engineering, Ltd.Inventors: Hideaki Onozuka, Hayato Takahashi, Tomu Katou
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Patent number: 7537822Abstract: A hard-coated member comprising a hard coating comprising a lowermost layer, an intermediate laminate and an uppermost layer on a substrate, the intermediate laminate being constituted by alternately laminated layers A and layers B having different compositions, the layers A and the layers B being respectively made of at least one selected from the group consisting of nitrides, borides, carbides and oxides of metal components having compositions represented by the formula of AlWCrXTiYSiZ, wherein W, X, Y and Z respectively represent atomic % of Al, Cr, Ti and Si, W+X+Y+Z=100, and these combinations, the layers A meeting the condition of 70?W+X<100, the layers B meeting the condition of 30?Y<100, and the uppermost layer being made of at least one selected from the group consisting of nitrides, carbides, sulfides and borides of Ti or Ti and Si and these combinations, or at least one selected from the group consisting of nitrides, carbides, sulfides and borides of Cr or Cr and Si and these combinations.Type: GrantFiled: May 9, 2006Date of Patent: May 26, 2009Assignee: Hitachi Tool Engineering, Ltd.Inventor: Takeshi Ishikawa
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Patent number: 7435487Abstract: A hard film formed by an arc-discharge ion-plating method, having a composition comprising metal components represented by AlxCr1?x?ySiy, wherein x and y are respectively atomic ratios meeting 0.45?x?0.75, 0?y?0.35, and 0.5?x+y<1, and non-metal components represented by N1??????B?C?O?, wherein ?, ? and ? are respectively atomic ratios meeting 0 ???0.15, 0???0.35, and 0.003???0.25, the hard film having an NaCl-type crystal structure, with a half width of 2? at an X-ray diffraction peak corresponding to a (111) face or a (200) face being 0.5-2.0°, and the hard film containing oxygen more in grain boundaries than in crystal grains.Type: GrantFiled: November 9, 2006Date of Patent: October 14, 2008Assignee: Hitachi Tool Engineering, Ltd.Inventor: Takeshi Ishikawa
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Patent number: 7368182Abstract: A method for forming a multi-layer, hard coating on a substrate, said hard coating comprising at least one metal element selected from the group consisting of transition metal elements of Groups 4a, 5a and 6a in the Periodic Table, Al, Si and B (at least one of said transition metal elements is indispensable), and at least one non-metal element selected from the group consisting of S, O, N and C (S is indispensable), and having a columnar structure comprising columnar crystal grains having pluralities of layers having different S contents, said method comprising placing said substrate in a chamber comprising evaporation sources having different plasma densities and a reaction gas for physical vapor deposition, and alternately bringing said substrate closer to each evaporation source, while keeping said reaction gas in a plasma state and said evaporation sources simultaneously in an active state.Type: GrantFiled: February 11, 2005Date of Patent: May 6, 2008Assignee: Hitachi Tool Engineering, Ltd.Inventor: Kazuyuki Kubota