Abstract: A splice plate for monorail track sections includes a mechanism for drawing the sections together and for leveling the top surfaces of the track with respect to one another. A hanger bracket which is used to attach the track to a support structure connects to the track without the use of through bolts thus eliminating the need to predrill holes in the track in order to receive such bolts. The supports themselves are commercially available hardware items and thus are less expensive than supports which are specifically designed for monorail track.

Abstract: The mounting for a roller shaft in the frame of a conveyor is designed to reduce the vibration of the shaft and the sound produced during conveyor operation. In several embodiments, the end of the shaft is provided with a taper, and a spring which is internal to the roller is used to bias the taper into the mounting hole. The resulting tight fit of the taper in the hole greatly reduces the vibration energy of the shaft. In another embodiment, a bushing separates the shaft and the hole and is designed to grip the shaft as it is pressed into place in the hole.

Abstract: A carrier cell is provided for use in a high-speed sortation system having an I-beam monorail with vertically spaced upper and lower horizontal plates connected by a web. The carrier cell includes a cover having a horizontally-extending top surface above the rail, and a downwardly extending, tapered side panel with a lower edge which extends adjacent to the lower plate of the rail. A pair of upper wheel assemblies are mounted in the cover. Each upper wheel assembly includes a load wheel mounted for rotation about a horizontal axis to provide driving support for the cell along a top surface of the upper plate, a semi-spherical housing for each load wheel, and a support associated with each housing. The supports are mounted to the upper cover surface and shaped to allow the housings to rotate within the supports. A plurality of upper guide wheels are mounted for rotation about vertical axes in contact with a side of said upper plate.

Abstract: An automated guided vehicle (AGV) control system which is downward compatible with existing guidewire systems providing both guidewire navigation and communication and autonomous navigation and guidance and wireless communication between a central controller and each vehicle. FIGS. 90, 91, 92, 93, and 94 provide a map showing relative orientation of the schematic circuits seen in FIGS. 90A-B, 91A-B, 92A-B, 93A-B, and 94A-B, respectively over paths marked by update markers which may be spaced well apart, such as fifty feet. Redundant measurement capability using inputs from linear travel encoders from the vehicle's drive wheels, position measurements from the update markers, and bearing measurements from a novel angular rate sensing apparatus, in combination with the use of a Kalman filter, allows correction for navigation and guidance errors caused by such factors as angular rate sensor drift, wear, temperature changes, aging, and early miscalibration during vehicle operation.

Abstract: An automated order picking system assembled from known, available components and that includes a manager computer to receive orders for goods from a customer and to break the order down into requested full pallets of multiple ordered layers of goods; layers of goods ordered by the customer; compatible ordered layers of goods that can be combined into full pallets; and compatible cases of ordered goods that can be formed into layers and into full pallets of multiple layers of goods; and vertical cells for receiving, storing and delivering cases of the goods. The vertical cells comprise towers having mutually facing tower sections that receive goods delivered to feed conveyors by gantry robots having end effectors capable of handling the goods and the tower sections passing the goods back and forth as the goods are moved downwardly for placement on the discharge conveyor under the control of a programmable logic computer.

Abstract: An apparatus for packaging and wrapping a load, and a method for using the same, having an infeed conveyor for receiving bundles from an assembly or production line, positioning conveyors located downstream of the infeed conveyor for arranging the bundles into load layers, and stripper plates downstream of the positioning conveyor for receiving and discharging the load layers. A pair of lifts are located below the stripper plates for raising and lowering a pallet. The second lift is mounted on the first lift, so that the two lifts combine to raise a pallet to receive successive load layers from the stripper plates. A wrap ring including a film dispenser is mounted below the stripper plates, so that the dispenser may orbit and dispense a plastic film material about the load. The second lift raises the pallet above the first lift to position the load adjacent the dispenser for wrapping. Guide plates are mounted above the wrap ring to stabilize the load prior to wrapping.

Abstract: A low-cost solid state replacement circuit for an inertial platform with the resulting consequence of increased resolution, significantly reduced cost, and improved reliability and accuracy. The invention comprises no moving parts and permits the use of a strap-down angular rate sensor system which has a fixed orientation relative to an AGV on which the circuit is used. The invention creatively emulates encoder signals previously emanating from the inertial table through the use of a voltage controlled oscillator, a direction of turn determining circuit and an encoder emulator. Cabling which exists in current inertial tables does not need to be changed and information format previously used remains unchanged.

Abstract: A low-cost solid state replacement circuit for an inertial platform with the resulting consequence of increased resolution, significantly reduced cost, and improved reliability and accuracy. The invention comprises no moving parts and permits the use of a strap-down angular rate sensor system which has a fixed orientation relative to an AGV on which the circuit is used. The invention creatively emulates encoder signals previously emanating from the inertial table through the use of a voltage controlled oscillator, a direction of turn determining circuit and an encoder emulator. Cabling which exists in current inertial tables does not need to be changed and information format previously used remains unchanged.

Abstract: A container-handling system which essentially consists of a spiral slipsheet. To load containers, the slipsheet is rotated and deflected upward so that incoming containers are inserted into the space thus created between the layers of the spiral. As the containers spiral upward on the slipsheet, the upper containers are supported by the containers which have been fed in below them. To unload containers, the entire assembly is rotated 180 degrees and the rotation of the slipsheet reversed to reverse the above process.

Abstract: An improved stacker assembly includes a base assembly and a hollow mast which extends upwardly from the base assembly. A cap assembly is disposed on the upper end portion of the hollow mast. A carriage is movable up and down along the mast to raise and lower a load. The base assembly includes an upwardly extending mast support assembly which is telescopically received in the lower end portion of the hollow mast. The mast support assembly includes a gripper assembly which is operable to grip the inside of the lower end portion of the hollow mast. The cap assembly includes a downwardly extending cap support which is telescopically received in an upper end portion of the hollow mast and is expandable to grip the inside of the hollow mast. In the event of a loss of tension in a support cable for the carriage, a brake assembly on the carriage grips elongated brake bars which are separate from the mast to support the carriage.