Abstract: A method of suppressing steam production in a HRSG where a volume of feed water is diverted upstream bypassing a portion of the economizer and returning the volume of diverted feed water to a downstream portion of the economizer. A control logic circuit is used to manipulate a suppression control valve regulating the bypassed feed water, thereby reducing the temperature of water in the steam drum. Bypassing feed water flow into a downstream portion of an economizer reduces the steam production rate in the steam drum by increasing the evaporator approach temperature, permitting gas turbines to operate at base load even after an upgrade, by preventing the waste heat boiler from exceeding its rated capacity and pressure.

Abstract: A viewport for a combustion zone includes an inner casing having a flange extending into the combustion zone. A first layer of ceramic fiber insulation is exterior to the inner casing. A middle casing includes two panes of quartz glass separated by traverse plates. A second layer of ceramic fiber insulation is exterior to the middle casing. An outer casing is positioned to the exterior of the second layer of insulation. The middle casing includes L-shaped ledges having third and fourth layers of ceramic insulation. The panes of glass are each positioned between layers of insulation and the insulation positioned in the L-shaped ledges. The viewport is modular enabling the separation of the first layer of insulation, the middle casing, the second layer of insulation and the outer casing from the combustion zone for maintenance or repair. The viewport minimizes heat migration to the outer casing during use.

Abstract: A viewport for a combustion zone includes an inner casing having a flange extending into the combustion zone. A first layer of ceramic fiber insulation is exterior to the inner casing. A middle casing includes two panes of quartz glass separated by traverse plates. A second layer of ceramic fiber insulation is exterior to the middle casing. An outer casing is positioned to the exterior of the second layer of insulation. The middle casing includes L-shaped ledges having third and fourth layers of ceramic insulation. The panes of glass are each positioned between layers of insulation and the insulation positioned in the L-shaped ledges. The viewport is modular enabling the separation of the first layer of insulation, the middle casing, the second layer of insulation and the outer casing from the combustion zone for maintenance or repair. The viewport minimizes heat migration to the outer casing during use.

Abstract: A viewport for a combustion zone includes an inner casing having a flange extending into the combustion zone. A first layer of ceramic fiber insulation is exterior to the inner casing. A middle casing includes two panes of quartz glass separated by traverse plates. A second layer of ceramic fiber insulation is exterior to the middle casing. An outer casing is positioned to the exterior of the second layer of insulation. The middle casing includes L-shaped ledges having third and fourth layers of ceramic insulation. The panes of glass are each positioned between layers of insulation and the insulation positioned in the L-shaped ledges. The viewport is modular enabling the separation of the first layer of insulation, the middle casing, the second layer of insulation and the outer casing from the combustion zone for maintenance or repair. The viewport minimizes heat migration to the outer casing during use.

Abstract: A viewport for a combustion zone includes an inner casing having a flange extending into the combustion zone. A first layer of ceramic fiber insulation is exterior to the inner casing. A middle casing includes two panes of quartz glass separated by traverse plates. A second layer of ceramic fiber insulation is exterior to the middle casing. An outer casing is positioned to the exterior of the second layer of insulation. The middle casing includes L-shaped ledges having third and fourth layers of ceramic insulation. The panes of glass are each positioned between layers of insulation and the insulation positioned in the L-shaped ledges. The viewport is modular enabling the separation of the first layer of insulation, the middle casing, the second layer of insulation and the outer casing from the combustion zone for maintenance or repair. The viewport minimizes heat migration to the outer casing during use.

Abstract: The tube cleaning device has a frame having a plurality of top and bottom vertical slots and a first and second upper slotted bracket, each bracket being located above an upper and lower window. First and second lower brackets are located below the windows forming a ledge. First and second riggings engage the slots and releasably connect the frame to a tube bank. A spreader bar is inserted through a window. A releasable connector secures the spreader bar to the frame. A vibrating motor is releasably secured to the frame. Vibration of the motor is passed through the frame to the spreader bar, which vibrates the tubes to effectuate cleaning.

Abstract: The tube cleaning device has a frame having a plurality of top and bottom vertical slots and a first and second upper slotted bracket, each bracket being located above an upper and lower window. First and second lower brackets are located below the windows forming a ledge. First and second riggings engage the slots and releasably connect the frame to a tube bank. A spreader bar is inserted through a window. A releasable connector secures the spreader bar to the frame. A vibrating motor is releasably secured to the frame. Vibration of the motor is passed through the frame to the spreader bar, which vibrates the tubes to effectuate cleaning.

Abstract: The boiler cleaning apparatus and method provides for cleaning the exterior surfaces of a heat exchanger. The apparatus and method include tools and steps, respectively, for temporarily spreading tubes and holding open the tubes to gain access to tube lanes. Once access to a lane is attained, a nozzle assembly having an outlet for blowing high velocity cleaning fluid is selected from a group of nozzle assemblies. The selected nozzle assembly will have an outlet for blowing fluid in a direction that effectively cleans the tubes adjacent the opened lane. After the tubes are cleaned the tool for holding the lane opened is removed and the process is repeated for another lane.

Abstract: A liner fabrication tool includes a handle engaged to a first cam support and a second cam support where each of the cam supports has forward edge. An axle extends between the first cam support and the second cam support. A gripper is rotatably engaged to the axle between the first cam support and the second cam support. The gripper includes a first wall, a second wall, and a base extending between the first wall and the second wall, the base has an opening where the opening is positioned between and proximate to the forward edges. The opening receives a pin of a liner and insulation system where rotation of the handle in a forward direction applies leverage against the first cam support and the second cam support to bind the pin in the opening and compress the liner and insulation system immediately prior to welding.

Abstract: A liner fabrication tool includes a handle engaged to a first cam support and a second cam support where each of the cam supports has forward edge. An axle extends between the first cam support and the second cam support. A gripper is rotatably engaged to the axle between the first cam support and the second cam support. The gripper includes a first wall, a second wall, and a base extending between the first wall and the second wall, the base has an opening where the opening is positioned between and proximate to the forward edges. The opening receives a pin of a liner and insulation system where rotation of the handle in a forward direction applies leverage against the first cam support and the second cam support to bind the pin in the opening and compress the liner and insulation system immediately prior to welding.

Abstract: A heat transfer panel, or multiple panels, utilized to absorbed heat from the turbine exhaust gas as part of the Rankin cycle which simultaneously distributes the exhaust gas through the waste heat boiler. The panel varies the gas flow characteristics across a transverse and longitudinal plane, thereby eliminating the need for a separate flow distribution device.

Abstract: The air cooling system and method for a heat recovery steam generator (HRSG) inlet provides a combined cycle power plant utilizing a powerful fan coupled to ductwork connected to pipes that enter the HRSG inlet duct coupled to an exhaust duct of a Combustion Turbine (CT) for lowering the temperature of the CT exhaust gas provided to the heat recovery steam generator by the CT. The cool air injection system is utilized during low load operation or startup of the CT to ensure that spray water from an inter-stage desuperheater in an HRSG is fully evaporated prior to entering the downstream superheater or reheater. A feedback system includes temperature elements measuring the mix temperature that regulates the cooling air injection rate into the HRSG inlet.

Abstract: The boiler cleaning apparatus and method provides for cleaning the exterior surfaces of a heat exchanger. The apparatus and method include tools and steps, respectively, for temporarily spreading tubes and holding open the tubes to gain access to tube lanes. Once access to a lane is attained, a nozzle assembly having an outlet for blowing high velocity cleaning fluid is selected from a group of nozzle assemblies. The selected nozzle assembly will have an outlet for blowing fluid in a direction that effectively cleans the tubes adjacent the opened lane. After the tubes are cleaned the tool for holding the lane opened is removed and the process is repeated for another lane.

Abstract: A self-energizing seal includes a housing and a plurality of annular seal ring segments movable relative to the housing. The annular seal ring segments include a circumferential slot and a plurality of holes defining a flow passage into the circumferential slot. A plurality of self-energizing ring segments are disposed in the circumferential slot. The annular seal ring segments and the self-energizing ring segments establish a seal with the exterior of a pipe and permit movement of the pipe in a direction orthogonal to the axis of the pipe.

Abstract: The air cooling system and method for a heat recovery steam generator (HRSG) inlet provides a combined cycle power plant utilizing a powerful fan coupled to ductwork connected to pipes that enter the HRSG inlet duct coupled to an exhaust duct of a Combustion Turbine (CT) for lowering the temperature of the CT exhaust gas provided to the heat recovery steam generator by the CT. The cool air injection system is utilized during low load operation or startup of the CT to ensure that spray water from an inter-stage desuperheater in an HRSG is fully evaporated prior to entering the downstream superheater or reheater. A feedback system includes temperature elements measuring the mix temperature that regulates the cooling air injection rate into the HRSG inlet.

Abstract: A partitioned drum for a heat recovery steam generator comprising a first chamber and a second chamber. The first chamber has a chemical inlet for chemically treating a flow medium, at least one inlet for the flow medium and at least one outlet for the flow medium. The second chamber has one inlet for the flow medium and at least one outlet for the flow medium. The flow medium present in the first chamber is treated with a chemical to prevent flow assisted corrosion, while the flow medium present in the second chamber is available as a source of fluid for the boiler feed pump.

Abstract: An economizer for a heat recovery steam generator utilized to improve the efficiency of the Rankine cycle by preheating the water that flows to the evaporator section. The economizer multi-pass sections include up-flow tubes only. This arrangement greatly reduces thermal stresses on the tubes by ensuring that each individual tube in any fluid-flow pass operates at the same or similar temperature. The design of the invention does this by causing all tubes in any fluid-flow pass to have the same upwards fluid flow direction and similar fluid flow velocity. No unstable backflow (i.e. flow in the reverse direction) occurs in any of the tubes. Heated down-flow tube sections are totally eliminated in this design. Respective jumper pipes are provided to conduct the water from the top of an economizer panel to the bottom of an adjacent panel.