Abstract: A machine vision vehicle wheel alignment service system console with an integrated internal structure for supporting a vertical post carrying a machine vision sensor cross member. The vertical post is secured at least partially within the confines of a base unit and has a lower end which terminates at a position which is spaced vertically above the floor of the console, adjacent to an upper surface of the base unit.

Abstract: A vehicle wheel service system configured with a load roller assembly to apply a generally radial load to a vehicle wheel assembly during rotation, and which is configured with sensors to obtain one or more measurements of lateral forces associated with the vehicle wheel assembly during the loaded rotation, from which a quantified representation of lateral force for the tire of the vehicle wheel assembly is determined.

Abstract: A process for calibrating and evaluating a machine-vision vehicle wheel alignment system having front and rear imaging components associated with each of the left and right sides of a vehicle support structure. Each pair of imaging components defines a front and rear field of view, with a common overlapping region associated with each respective side of the vehicle support structure. Optical targets disposed within each of the overlapping field of view regions are observed by the imaging components to establish performance ratings for the system as a whole, for groups of components within the system, and for individual components within the system.

Abstract: A portable powered roller assembly configured to impart a motive force to a wheeled vehicle or structure consists of a roller mounted in a rolling support structure. The roller is rotationally driven by a battery-powered drive unit coupled through a torque multiplying transmission, and is configured for engagement with the circumferential surface of a vehicle wheel. Rotational movement of the roller in engagement with the circumferential surface of the vehicle wheel draws the powered roller assembly towards, and under, the curved circumferential surface of the vehicle wheel, imparting a force to the vehicle wheel which include both a lifting force perpendicular to the supporting surface on which the powered roller is resting, and a motive force parallel to the surface.

Abstract: A machine vision vehicle wheel alignment system for acquiring measurements associated with a vehicle. The system includes at least one imaging sensor having a field of view and at least one optical target secured to a wheel assembly on a vehicle within the field of view of the imaging sensor. The optical target includes a plurality of visible target elements disposed on at least two surfaces in a determinable geometric and spatial configuration which are calibrated prior to use. A processing unit in the system is configured to receive at least two sets of image data from the imaging sensor, with each set of image data acquired at a different rotational position of the wheel assembly around an axis of rotation and representative of at least one visible target element on each of the two surfaces, from which the processing unit is configured to identify said axis of rotation of the wheel assembly.

Abstract: A method and apparatus for carrying out a set of vehicle inspections including, but not limited to, wheel alignment measurement, brake testing, tire tread depth measurement, tire pressure monitoring, vehicle battery testing, and a review of vehicle diagnostic trouble codes in an efficient manner using a multi-function vehicle service system and a single vehicle service bay or inspection lane. Results of the vehicle inspections are incorporated into customized reports generated for a customer or for a technician, and which may be utilized to obtain approval from the customer to conduct necessary repairs and/or provide beneficial vehicle services.

Abstract: A calibration fixture for use during a calibration procedure of a machine vision vehicle wheel alignment system. The calibration fixture consists of a pair of support legs, and a rotating transverse bar supported within an outer support tube secured between the support legs. The rotating transverse bar is supported within the outer support tube by a pair of annular bearings adjacent each end of the outer support tube, and is isolated from external influences which may result in deflection or distortion. A hub for receiving a sensor or optical target is secured to each end of the rotating transverse bar, such that optical targets mounted to each hub are maintained in axial alignment at opposite ends of the rotating transverse bar.

Abstract: A procedure for measuring and adjusting an alignment of each axle of a trailer or semi-trailer while the trailer or semi-trailer is coupled to a tow vehicle by a hitch, tow bar, kingpin, or fifth wheel hitch. Measurements of the alignment of each axle of the trailer or semi-trailer are acquired from wheel-mounted sensor means utilizing either directly or indirectly a reference line of the trailer and an established reference point on the tow vehicle. A thrust angle of a first trailer or semi-trailer axle is referenced directly to the established reference line, while scrub angles associated with additional trailer or semi-trailer axles are referenced either directly or indirectly to the first trailer or semi-trailer axle, and indirectly to the established reference point. Any necessary adjustments are made to the first trailer or semi-trailer axle to bring the axle thrust angle to within a specification tolerance, and then to the scrub angle of each additional axle.

Abstract: Methods and apparatus for a vehicle wheel alignment service procedure and an for acquisition of vehicle measurements, which imparts a gravity-induced rolling movement to a vehicle on a vehicle support structure to transition the vehicle from a first vehicle support surface over a descending roll ramp to a resting position on a second vehicle support surface.

Abstract: A method and apparatus for detecting, for wheel assemblies on opposite ends of an axle during an alignment angle measurement or inspection process, relative movement or slip between the alignment angle sensor or optical target and the wheel assembly upon which it is mounted. Changes in measurements of invariant characteristics of the solid axle or an associated wheel assembly are observed by an alignment measurement or inspection system as indications of movement or slip between at least one of the alignment angle sensors or optical targets and the associated wheel assembly. Upon detection of a change a measurement of an invariant characteristic, an operator is alerted by the alignment measurement or inspection system to the presence of movement or slip of one or both of the alignment angle sensors or optical targets associated with the wheel assemblies of the axle.

Abstract: A center clamping mechanism for a wheel assembly service machine such as a tire changer machine includes a back cone centering element projecting outwardly from a platen and configured to engage a center bore of the wheel rim hub mount pad from an inner side of the hub mount pad. The centering element may include a compliant element configured to at least partially support the weight of the wheel rim and tire when being clamped. A pivot arm defines a contact surface for the inner side of the wheel rim hub mount pad, and when the tire is rotated by an operator with the inner side in contact with the contact surface, an anti-rotate pin carried on the pivot arm may be adjusted in radial position relative to the drive axis to accommodate different lug holes at varying lug bolt circle diameters.

Abstract: A deflection resistant combination slip plate and turn plate assembly for support the steered wheels of a vehicle on a precision planar surface resistant to deflection and distortion. The slip plate and the turn plate are supported on an underlying surface by bearing assemblies, and establish a upper planar surface with the turn plate disposed in a cutout region of the slip plate. Each plate is configured for limited translational movement relative to the base plate surface on which it is supported, while the turn plate is further configured for rotational movement about a central axis. Translational movement of the plates is synchronized. Spacing between the slip plate and turn plate is minimized, and supporting means are provided to maintain the slip plate and turn plate in vertical alignment under load.

Abstract: A method and apparatus for utilizing a vehicle wheel alignment system to guide the placement and orientation of a vehicle service apparatus or alignment fixture relative to the thrust line of a vehicle. A laser adapter for projecting a reference line is mounted to a steerable wheel of the vehicle, and is aligned relative to both a line of the vehicle and to the supporting surface on which the vehicle is disposed. The vehicle line is determined by the vehicle wheel alignment system, and the steerable wheel, together with the adapter, are steered relative to the determined vehicle line, such that a projected reference line defined by the position and orientation of the adapter is established parallel to both the supporting surface and the vehicle line. The placement and orientation of the vehicle service apparatus or alignment fixture is subsequently adjusted relative to the projected reference line.

Abstract: Tire changing machines including force and position sensors facilitating automated detection of wheel rim and tire features by a controller. Dimensional and location information for features of interest may be detected and recorded for use by the controller to perform tire change procedures. Positioning error and malfunctioning machine components, including feedback sensors, may also be detected in an automated manner.

Abstract: A drive-over tire tread depth measurement system is configured with components for preventing or impeding environmental contaminates from falling through openings in a vehicle support surface or cover plate onto sensor optical windows and adjacent surfaces. The components may include active mechanisms, in the form of air discharge assemblies, movable shields, guards, wipers or deflectors, and/or passive components such as drip edges, water-accumulating textured surfaces, flow diverters, and selectively placed flanges or fixed guards which operate cooperatively to displace accumulated contaminates, debris, or liquids from the optical windows and adjacent sensor surfaces on a periodic basis.

Abstract: A vehicle service or inspection system including a load roller for applying a radial load to a vehicle wheel assembly consisting of a tire mounted to a rim, with at least one sensor for acquiring measurements of acoustical energy generated by the wheel assembly during loaded rotational movement. The vehicle service or inspection system is configured with a programmed processor to evaluate the acquired measurements to provide a measure of tire road noise, identification of tire defects, and/or identification of sources of noise, vibrations, or acoustical energy on the tire surface such as tire flat spots, cupping, bubbles, embedded foreign objects, or other defects. The processor is further configured with software instructions to utilize the acquired measurements to provide a consumer with a figure of merit associated with the acoustics of the tire undergoing testing.

Abstract: Automated tire changer machines, control systems and methods therefor utilize positive contact and contact force generation between wheel rims and bead breaker devices to break tire bead seals. The bead breaker devices may accordingly follow different geometries of wheel rims without prior knowledge or identification of the specific rim configuration by the machine.