Patents Assigned to Hydro-Gear
  • Patent number: 11938997
    Abstract: A zero turn vehicle is disclosed, having an operator platform located adjacent to the rear of the frame. An upright riser is disposed on the frame. The vehicle uses first and second electric drive transmissions to drive the output wheels. An electrical bus or controllers may be mounted on a panel of the upright riser or on the drive transmissions to assist in providing a compact design. A pair of drive levers is mounted on the upright riser for controlling the output of the vehicle.
    Type: Grant
    Filed: May 10, 2021
    Date of Patent: March 26, 2024
    Assignee: Hydro-Gear Limited Partnership
    Inventors: Brian D. Laymon, K. Mike McCoy
  • Patent number: 11934196
    Abstract: A lawn vehicle network includes a charging station having a visual identifier, a lawn vehicle having a battery, a blade system, a drive system whose output effects lawn vehicle forward movement, a processor board connected to both systems, the processor board capable of processing image data and sending commands to both systems, and a vision assembly connected to the processor board and able to transmit image data to the processor board, and the processor board, having received the image data, able to, if the image data represent a first object, maintain the drive system's output at the time of that determination, if the image data represent a second object, change the drive system's output at the time of that determination, and if the image data represent the visual identifier, maintain the drive system's output or send a shutoff command to the vision assembly at the time of that determination.
    Type: Grant
    Filed: December 13, 2019
    Date of Patent: March 19, 2024
    Assignee: Hydro-Gear Limited Partnership
    Inventors: Damon J. Hoyda, Eric S. Phanco, John Tyler Hibbard, David H. Dunten
  • Patent number: 11901793
    Abstract: An electric actuator for use with a variable drive apparatus is disclosed herein. The actuator has a rotary design incorporating a magnetic field sensor chip disposed on a circuit board to sense the rotational orientation of the magnetic field of a magnet positioned on the end of a control shaft of the drive apparatus. The actuator further includes an electric motor driving a gear train, and a fastener connecting a drive adapter to the control shaft, and the magnet is engaged to the fastener. A jack shaft may be used to connect the actuator housing to the drive apparatus, with a first end of the jack shaft configured to rotatably mount a gear of the gear train, and a second end including threads to connect the actuator housing to the drive apparatus housing.
    Type: Grant
    Filed: August 1, 2022
    Date of Patent: February 13, 2024
    Assignee: Hydro-Gear Limited Partnership
    Inventors: Nathan W. Bonny, Jesse L. Probst, Gregory E. Arends, Damon J. Hoyda
  • Patent number: 11882787
    Abstract: Methods and apparatus are disclosed for automatic sensitivity adjustment for an autonomous mower. An exemplary mower includes a drive system and one or more cameras. One or more processors are configured to generate a grass value by applying an image recognition algorithm to one or more images, instruct the drive system to autonomously adjust a velocity of current movement in response to determining that the grass value is less than or equal to a mowing threshold, determine a trigger rate that indicates how often the grass value is less than or equal to the mowing threshold within a predefined period of time, decrease the mowing threshold by a decrement in response to determining that the trigger rate is greater than an upper threshold rate, and increase the mowing threshold by an increment in response to determining that the trigger rate is less than a lower threshold rate.
    Type: Grant
    Filed: August 31, 2022
    Date of Patent: January 30, 2024
    Assignee: Hydro-Gear Limited Partnership
    Inventor: Eric S. Phanco
  • Patent number: 11884320
    Abstract: A control system is disclosed for use in a zero turn vehicle, including an electric controller in communication with a pair of independent drive units. A joystick is pivotable between a plurality of pivot positions, each pivot position corresponding to a particular rotational speed and direction of each driven wheel. A plurality of driving modes stored in the controller each map a different set of speeds and directions for each driven wheel onto the plurality of pivot positions. The joystick may also rotate about a vertical axis to provide zero turn capability. In at least one driving mode, when the rotational speed of one driven wheel is zero, the rotational speed of the other driven wheels is zero, and when the rotational speed of one driven wheel is non-zero, the rotational speed of the other driven wheel is non-zero.
    Type: Grant
    Filed: January 24, 2022
    Date of Patent: January 30, 2024
    Assignee: Hydro-Gear Limited Partnership
    Inventors: Alyn Brown, Scott W. Keller
  • Patent number: 11888378
    Abstract: An electrical connector for a reduction drive assembly includes a connector body and a plurality of pins disposed within the connector body. The plurality of pins include one or more motor pins to conduct power to an electric motor, one or more brake pins to conduct power to an electric brake coil, and one or more sensor pins electrically connected to a sensor board for control of the electric motor.
    Type: Grant
    Filed: December 28, 2020
    Date of Patent: January 30, 2024
    Assignee: Hydro-Gear Limited Partnership
    Inventor: Nathan W. Bonny
  • Patent number: 11849668
    Abstract: Autonomous vehicle navigation is disclosed. An example lawn mower includes a vision sensor configured to capture an image of an area being approached. The lawn mower includes a processor in communication with the vision sensor and configured to divide the image into a grid of separate image sections. Each of the image sections corresponds to a respective portion of the area being approached. For each of the image sections in the grid the processor is further configured to calculate a percentage of the image section categorized as corresponding with unmowable material and assign a result value based on a comparison between the calculated percentage and one or more movement thresholds. The lawn mower includes a drive system in communication with the processor and configured to control movement of the lawn mower based on an arrangement of the result values in the grid of the image sections.
    Type: Grant
    Filed: August 31, 2022
    Date of Patent: December 26, 2023
    Assignee: Hydro-Gear Limited Partnership
    Inventor: Eric S. Phanco
  • Patent number: 11833985
    Abstract: A drive and control system for a lawn tractor includes a CAN-Bus network, a plurality of controllers, a pair of electric transaxles controlled by the plurality of controllers, and one or more steering and drive input devices coupled to respective sensor(s) for sensing user steering and drive inputs. The plurality of controllers communicate with one or more vehicle sensors via the CAN-Bus network. The plurality of controllers receive the user's steering and drive inputs and posts on the CAN-Bus network and generate drive signals to obtain the desired speed and direction of motion of the lawn tractor.
    Type: Grant
    Filed: August 26, 2022
    Date of Patent: December 5, 2023
    Assignee: Hydro-Gear Limited Partnership
    Inventors: Alyn G. Brown, K. Mike McCoy, Gregory Barton Moebs, Gregory E. Arends, Damon J. Hoyda, Jesse L. Probst, Joseph Hamilton, John Tyler Hibbard
  • Patent number: 11807296
    Abstract: A vehicle drive and control system includes an input shaft driven by a prime mover and extending into a housing to drive a generator. An electric motor powered by the generator drives an output axle, which may be a single axle extending out one side of the housing, or a through shaft extending through the electric motor and out both sides of the housing. The input shaft may be parallel to the axle. A power controller is configured to back-drive the generator when certain predetermined conditions are met. A motor controller may control an output of the motor based on input received via an operator control device, and the motor controller is configured to operate the motor as a generator under certain operating conditions. The transaxle includes a common housing in which the power generator, the motor, and controllers for the generator and electric motor are disposed.
    Type: Grant
    Filed: June 8, 2020
    Date of Patent: November 7, 2023
    Assignee: Hydro-Gear Limited Partnership
    Inventors: Raymond Hauser, Alyn G. Brown
  • Patent number: 11800831
    Abstract: A control system including a drive system and a blade system; a collision sensor; a main board having a main processor and in communication with the collision sensor, the drive system, and the blade system; the collision sensor, upon sensing a collision, capable of transmitting a collision signal to the main processor; the main board capable of transmitting an adjustment command to the drive system or the blade system; a vision sensor; a vision processor in communication with the vision sensor and the main processor, and capable of determining whether the image data represent an obstacle; the vision sensor capable of transmitting image data to the vision processor; when the vision processor determines the image data represent an obstacle, the vision processor capable of transmitting a collision-replicating signal to the main processor, prompting the main board to transmit the adjustment command to the drive system and/or the blade system.
    Type: Grant
    Filed: June 6, 2022
    Date of Patent: October 31, 2023
    Assignee: Hydro-Gear Limited Partnership
    Inventor: Damon J. Hoyda
  • Patent number: 11794808
    Abstract: A control assembly for use with a vehicle having a pivot arm for controlling output of the vehicle includes a bracket, a yoke attached to the pivot arm, and a shaft engaged to the yoke and extending into the bracket. The pivot arm is rotatable about a first axis of rotation between a neutral position and a plurality of forward positions and a plurality of reverse positions. When in the neutral position, the pivot arm may also rotate about a second axis of rotation between an operative position and a stopped position, and a switch may be engaged when the pivot arm is rotated to the stopped position. A return to neutral assembly may provide a return force to the pivot arm when it is rotated about the first axis of rotation away from the neutral position.
    Type: Grant
    Filed: May 26, 2022
    Date of Patent: October 24, 2023
    Assignee: Hydro-Gear Limited Partnership
    Inventor: Nathan W. Bonny
  • Patent number: 11787471
    Abstract: A vehicle control assembly having a control lever for controlling output of a traction drive. An operator control mechanism of the control assembly has an arm pivotable about a first pivot axis between a neutral position and a range of both forward and reverse positions. When in the neutral position, the arm can pivot about a second pivot axis between an operative and stopped position, and a switch is engaged when the arm is in the stopped position. A linkage connects the operator control mechanism to a return to neutral (RTN) module that provides a return force to the arm when it is pivoted away from the neutral position. The RTN module includes a shaft pivotable about a third pivot axis parallel to the first pivot axis and placing a magnet proximate to a magnetic field sensor chip mounted on a circuit board comprising CAN Bus and switch terminals.
    Type: Grant
    Filed: January 29, 2020
    Date of Patent: October 17, 2023
    Assignee: Hydro-Gear Limited Partnership
    Inventors: Jesse L. Probst, Nathan W. Bonny, Scott W. Keller
  • Patent number: 11725716
    Abstract: An actuator has an actuator housing engaged to a portion of a transaxle housing to define a space. A clutch assembly has a support shaft extending through the actuator housing and rotatably supporting gears in the space. At least one pin extends through one gear and a spring urges the pin into engagement with a second gear. An adjustment nut extends through the actuator housing and engages the support shaft to adjustably compress the spring. The actuator may further have an actuator housing forming a motor chamber and a gear chamber. A mounting plate detachably couples the actuator and pump housings, and the plate defines an opening through which a pump control shaft extends. A worm drive is disposed in the gear chamber and driven by an electric motor shaft, and drives a spur gear reduction, the pump control shaft being controlled by the spur gear reduction.
    Type: Grant
    Filed: October 10, 2022
    Date of Patent: August 15, 2023
    Assignee: Hydro-Gear Limited Partnership
    Inventors: Ivan E. Fox, Austin J. Templin, Jesse L. Probst
  • Patent number: 11705786
    Abstract: A drive includes an electric motor disposed in a housing and driving a motor shaft, a Hall effect sensor adjacent to the motor, a power and control assembly, and a pinion gear driven by the motor shaft. A planetary gear reduction assembly is driven by the pinion gear, and an output axle has an axis of rotation that is offset from and parallel to the motor shaft axis of rotation. The reduction drive is substantially bilaterally symmetrical about a plane passing through the motor shaft axis of rotation and the output axle axis of rotation. The power and control assembly comprises a control board oriented perpendicular to a power board and includes a heat dissipation apparatus that applies multi-point, localized, indirect pressure to a plurality of field effect transistors mounted on the power board.
    Type: Grant
    Filed: November 25, 2019
    Date of Patent: July 18, 2023
    Assignee: Hydro-Gear Limited Partnership
    Inventors: Nathan W. Bonny, Ryan S. Buescher, Henry J. Hansen
  • Patent number: 11679753
    Abstract: A utility vehicle with regenerative braking is disclosed. The utility vehicle includes a power bus, a battery coupled to the system power bus, and at least one electric drive motor to generate power through regenerative braking and supply the generated power onto the power bus. The utility vehicle includes a power regulation controller configured to direct the generated power to the battery to recharge the battery when the battery is not fully charged, direct the generated power to at least one power sink to consume the generated power when the battery is fully charged and the generated power is less than or equal to a power consumption limit, and reduce a maximum travel speed to reduce an amount of power generated by the at least one electric drive motor through regenerative braking when the battery is fully charged and the generated power is greater than the power consumption limit.
    Type: Grant
    Filed: May 21, 2021
    Date of Patent: June 20, 2023
    Assignee: Hydro-Gear Limited Partnership
    Inventor: Nathan W. Bonny
  • Patent number: 11659784
    Abstract: A system provided for use with a lawn mower includes a processor in communication with the lawn mower. The processor is configured to acquire geographic location data of the lawn mower and mapping data for the lawn mower as the lawn mower operates on the plot of land. The processor is configured to acquire performance data of the lawn mower as the lawn mower operates on the plot of land according to a first path and generate a map of the plot of land at least partially based on the geographic location data and the mapping data. The processor is configured to determine an operational efficiency of the lawn mower according to the first path and determine a second path for the lawn mower that increases the operational efficiency of the lawn mower for operating on the plot of land.
    Type: Grant
    Filed: November 2, 2020
    Date of Patent: May 30, 2023
    Assignee: Hydro-Gear Limited Partnership
    Inventors: Alyn G. Brown, David H. Dunten
  • Patent number: 11582903
    Abstract: Vision based guidance system and method for lawn mowing devices are disclosed. An exemplary method for operating an autonomous lawn mower includes receiving, via a receiver, a perimeter data set from a handheld computer. The perimeter data set includes a perimeter outline of at least one perimeter that is determined utilizing a GPS unit of the handheld computer. The exemplary method also includes collecting, via at least one camera, images of a set area within the perimeter outline and mowing, via a mowing blade, grass within the set area. The exemplary method also includes autonomously steering, via a controller, the autonomous lawn mower based on the perimeter outline of the at least one perimeter and the images captured by the at least one camera.
    Type: Grant
    Filed: May 17, 2018
    Date of Patent: February 21, 2023
    Assignee: Hydro-Gear Limited Partnership
    Inventor: Alyn G. Brown
  • Patent number: 11547052
    Abstract: A lawn vehicle network including a lawn vehicle including a movement mechanism and at least one rotatable blade, a circuit capable of residing on the lawn vehicle, a sensor associated with the lawn vehicle and capable of sensing at least one characteristic of the lawn vehicle, a data packet representative of the at least one characteristic of the lawn vehicle, a transmitter connected to the circuit and to a computing device, the transmitter capable of transmitting the data packet to the computing device, the computing device connected to a speaker, the speaker capable of outputting an audible command representing the at least one characteristic of the lawn vehicle.
    Type: Grant
    Filed: October 10, 2019
    Date of Patent: January 10, 2023
    Assignee: Hydro-Gear Limited Partnership
    Inventors: David J. Ashbrook, Damon J. Hoyda
  • Patent number: 11518234
    Abstract: A power and cooling assembly is disclosed for use with a vehicle having a deck for a rotatable tool such as a mowing blade. An electric motor is mounted on the deck and used to drive the blades by an output shaft. A circulating pump is connected to a housing of the electric motor and is also driven by the electric motor. The circulating pump is hydraulically connected to at least one sump on the vehicle and at least one electrical component of the vehicle to provide cooling thereto. Additional cooling pumps may be provided on the vehicle and may provide cooling to additional electrical components.
    Type: Grant
    Filed: September 14, 2018
    Date of Patent: December 6, 2022
    Assignee: Hydro-Gear Limited Partnership
    Inventors: Scott W. Keller, Raymond Hauser
  • Patent number: 11466764
    Abstract: A vehicle having a pair of electric actuators for use with a pair of drive apparatuses is disclosed herein. For each actuator, an electric motor drives a reduction gear train to position a control shaft, the reduction gear train having a worm drive that motivates a spur gear reduction. The housing of the electric actuator features a motor chamber to accommodate the electric motor and is sealed by a cap having an electric connector.
    Type: Grant
    Filed: March 9, 2020
    Date of Patent: October 11, 2022
    Assignee: Hydro-Gear Limited Partnership
    Inventors: Ivan E. Fox, Austin J. Templin, Jesse L. Probst