Patents Assigned to Ichikawa Co., Ltd.
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Patent number: 11987933Abstract: A papermaking device may have excellent strength and suppressed unevenness in strength between its parts. Such a papermaking device may be used in papermaking machine and may include at least one resin layer comprising polyurethane resin. The polyurethane resin may be obtained by reacting a urethane prepolymer having an isocyanate group with a curing agent having an active hydrogen group. The urethane prepolymer may be obtained by reacting a polyisocyanate compound including 2,4-tolylene-diisocyanate and/or 2,6-tolylene-diisocyanate with a polyol compound including one or more polyether polycarbonate diol(s).Type: GrantFiled: July 27, 2022Date of Patent: May 21, 2024Assignee: ICHIKAWA CO., LTD.Inventors: Yuya Takamori, Manami Morinaga
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Publication number: 20240117567Abstract: A papermaking belt may suppress resin fallings from the resin layer during its use. Such a papermaking belt may be used in a papermaking machine and may include at least one resin layer including a resin, wherein the total number of swellings whose height is equal to or higher than 50 ?m and cracks whose length is equal to or longer than 10 mm on at least one surface of the resin layer is equal to or less than 1.0/m2. Such a papermaking belt may be used in a papermaking machine and may include at least one resin layer including a resin. The resin layer may be formed using a resin composition including an aqueous dispersion of a urethane resin. The resin composition may include an organic solvent whose boiling point at 1 atm is equal to or higher than 100° C.Type: ApplicationFiled: April 26, 2022Publication date: April 11, 2024Applicant: ICHIKAWA CO., LTD.Inventors: Yuya TAKAMORI, Taichi SAKAI
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Patent number: 11939723Abstract: A papermaking felt includes at least one base fabric composed of a MD yam material in the felt running direction (MD) and a CD yarn material in the felt crossing direction (CD) and having MD end regions and CD end regions, at least one of the MD end regions and the CD end regions are overlapped with each other, the entire overlapped portion is welded without removing a part or all of the MD yarn material or the CD yarn material in the overlapped portion, and when the average thickness of the welded portion of each base fabric is x (mm) and the average thickness of the material portion of each base fabric is y (mm), the relationship between x and y of the at least one base fabric satisfies the following formula (1): 0.5?x/y?0.95.Type: GrantFiled: September 23, 2020Date of Patent: March 26, 2024Assignee: Ichikawa Co., Ltd.Inventors: Yasuyuki Ogiwara, Yuto Muraoka
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Publication number: 20240068165Abstract: Provided is a papermaking belt that is used in a papermaking machine and that comprises a first plane on which a wet paper web is placed and a second plane on the opposite side to the first plane, wherein the papermaking belt comprises a reinforcing fibrous substrate layer comprising at least one layer of a woven fabric, at least one layer of said woven fabric comprises a double or more combination weave pattern, said combination weave pattern comprises first yarns and second yarns that are placed in parallel; said first yarns are placed closer to the first plane-side than said second yarns and said second yarns are placed closer to the second plane-side than said first yarns; and said second yarns comprise a polyester yarn.Type: ApplicationFiled: August 21, 2023Publication date: February 29, 2024Applicant: ICHIKAWA CO., LTD.Inventor: Taichi SAKAI
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Publication number: 20240068167Abstract: Provided is a papermaking belt that is used in a papermaking machine and that comprises a first plane on which a wet paper web is placed and a second plane on the opposite side to the first plane, wherein the papermaking belt comprises a reinforcing fibrous substrate layer comprising at least one layer of a woven fabric, at least one layer of said woven fabric comprises a double or more combination weave pattern, said combination weave pattern comprises first yarns and second yarns that are placed in parallel; said first yarns are placed closer to the first plane-side than said second yarns, and said second yarns are placed closer to the second plane-side than said first yarns, and the fineness of said first yarns are greater than the fineness of said second yarns.Type: ApplicationFiled: August 21, 2023Publication date: February 29, 2024Applicant: ICHIKAWA CO., LTD.Inventor: Taichi SAKAI
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Patent number: 11885070Abstract: A papermaking belt in which changes in surface properties of the resin layer upon use is suppressed, and a method for making the papermaking belt. Provided is a papermaking belt for use in a papermaking machine, including at least one resin layer including a resin, wherein the surface roughness after contacting the surface of the resin layer with a metal plate having a surface roughness equal to or less than 0.10 ?m at a pressure of 100±3 kg/cm2 for 20 hours in warm water bathing at 70±5° C. is equal to or higher than 40% relative to the surface roughness of the surface of the resin layer in a wet state before the contact.Type: GrantFiled: April 8, 2022Date of Patent: January 30, 2024Assignee: ICHIKAWA CO., LTD.Inventors: Yuya Takamori, Taichi Sakai
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Patent number: 11834789Abstract: A papermaking felt with two or more plain weave base fabrics that can be bonded to each other. The joint portions do not open when a batt fiber layer is attached or when the felt is used. The papermaking felt can be made from an MD yarn material in the felt running direction (MD direction) and a CD yarn material in the felt cross-direction (CD direction), including a combination with two or more base fabrics directly overlapped with each other, which have a joint portion wherein the MD direction end portions are joined which include a first MD direction end portion and a second MD direction end portion wherein, with regard to the base fabrics having all included joint portions. The equations (1) and (2) below are satisfied when the maximum distance in the MD direction between the joint portions of the base fabrics is x (cm) and the minimum distance thereof is y (cm): x?750 (1); and 51?y (2).Type: GrantFiled: August 23, 2021Date of Patent: December 5, 2023Assignee: Ichikawa Co., Ltd.Inventors: Yasuyuki Ogiwara, Yuto Muraoka
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Patent number: 11718958Abstract: The object of the invention is to provide a shoe press belt which has an excellent strength while the variation in strength among its parts being suppressed, and to provide a method for producing such a shoe press belt. Provided is a shoe press belt for use in a papermaking machine comprising at least one resin layer, wherein the resin layer comprises a polyurethane resin formed by curing an urethane prepolymer having an isocyanate group with a curing agent having an active hydrogen group, wherein the curing agent comprises one or more polycarbonate diol(s) expressed by the following formulae (1) and (2).Type: GrantFiled: February 18, 2021Date of Patent: August 8, 2023Assignee: Ichikawa Co., Ltd.Inventors: Yuya Takamori, Manami Morinaga
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Patent number: 11686045Abstract: The object of the invention is to provide a shoe press belt which has an excellent strength while the variation in strength among its parts being suppressed, and to provide a method for producing such a shoe press belt.Type: GrantFiled: February 18, 2021Date of Patent: June 27, 2023Assignee: Ichikawa Co., Ltd.Inventors: Yuya Takamori, Manami Morinaga
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Patent number: 11603628Abstract: A shoe press belt for use in a papermaking machine including at least one resin layer, where the resin layer contains a polyurethane resin formed by curing an urethane prepolymer having an isocyanate group with a curing agent having an active hydrogen group, where the urethane prepolymer is obtained by reacting a polyisocyanate compound containing 4,4?-methylene bis(phenylisocyanate) with a polyol compound containing polytetramethylene ether glycol, and the curing agent contains polycarbonate diol(s).Type: GrantFiled: February 18, 2021Date of Patent: March 14, 2023Assignee: Ichikawa Co., Ltd.Inventors: Yuya Takamori, Manami Morinaga
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Publication number: 20230051917Abstract: Provided are a papermaking device having an excellent strength in which the unevenness in strength between its parts is suppressed, and a method for producing the papermaking device. Also provided is a papermaking device for use in papermaking machine comprising at least one resin layer comprising polyurethane resin, wherein the polyurethane resin is obtainable by reacting a urethane prepolymer having an isocyanate group with a curing agent having an active hydrogen group, wherein the urethane prepolymer is obtainable by reacting a polyisocyanate compound comprising 2,4-tolylene-diisocyanate and/or 2,6-tolylene-diisocyanate with a polyol compound comprising one or more polyether polycarbonate diol(s).Type: ApplicationFiled: July 27, 2022Publication date: February 16, 2023Applicant: ICHIKAWA CO., LTD.Inventors: Yuya TAKAMORI, Manami MORINAGA
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Publication number: 20230051332Abstract: Provided are a papermaking device having an excellent strength in which the unevenness in strength between its parts is suppressed, and a method for producing the papermaking device. Also provided is a papermaking device for use in papermaking machine, the papermaking device comprising at least one resin layer comprising a polyurethane resin, wherein the polyurethane resin comprises as a component a polyether polycarbonate diol comprising one or more unit(s) A expressed by the following formula (1).Type: ApplicationFiled: July 27, 2022Publication date: February 16, 2023Applicant: ICHIKAWA CO., LTD.Inventors: Yuya TAKAMORI, Manami MORINAGA
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Publication number: 20220341094Abstract: A papermaking belt in which changes in surface properties of the resin layer upon use is suppressed, and a method for making the papermaking belt. Provided is a papermaking belt for use in a papermaking machine, including at least one resin layer including a resin, wherein the surface roughness after contacting the surface of the resin layer with a metal plate having a surface roughness equal to or less than 0.10 ?m at a pressure of 100±3 kg/cm2 for 20 hours in warm water bathing at 70±5° C. is equal to or higher than 40% relative to the surface roughness of the surface of the resin layer in a wet state before the contact.Type: ApplicationFiled: April 8, 2022Publication date: October 27, 2022Applicant: ICHIKAWA CO., LTD.Inventors: Yuya TAKAMORI, Taichi SAKAI
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Publication number: 20220064857Abstract: The object of the present invention is to provide a papermaking felt having good productivity and a laminated structure using 2 or more plain weave base fabrics that can be bonded to each other, wherein the joint portions do not open when a batt fiber layer is attached or when the felt is used, and to provide a method for producing the same.Type: ApplicationFiled: August 23, 2021Publication date: March 3, 2022Applicant: Ichikawa Co., Ltd.Inventors: Yasuyuki OGIWARA, Yuto MURAOKA
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Publication number: 20210269977Abstract: The object of the invention is to provide a shoe press belt which has an excellent strength while the variation in strength among its parts being suppressed, and to provide a method for producing such a shoe press belt.Type: ApplicationFiled: February 18, 2021Publication date: September 2, 2021Applicant: Ichikawa Co., Ltd.Inventors: Yuya TAKAMORI, Manami MORINAGA
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Publication number: 20210269577Abstract: The object of the invention is to provide a shoe press belt which has an excellent strength while the variation in strength among its parts being suppressed, and to provide a method for producing such a shoe press belt. Provided is a shoe press belt for use in a papermaking machine comprising at least one resin layer, wherein the resin layer comprises a polyurethane resin formed by curing a polyurethane prepolymer with a curing agent, wherein the polyurethane prepolymer is obtained by reacting a polyol comprising one or more polycarbonate diol(s) expressed by the following formulae (1) and (2) with aliphatic polyisocyanate.Type: ApplicationFiled: February 18, 2021Publication date: September 2, 2021Applicant: Ichikawa Co., Ltd.Inventors: Yuya TAKAMORI, Manami MORINAGA
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Publication number: 20210269978Abstract: The object of the invention is to provide a shoe press belt which has an excellent strength while the variation in strength among its parts being suppressed, and to provide a method for producing such a shoe press belt. Provided is a shoe press belt for use in a papermaking machine comprising at least one resin layer, wherein the resin layer comprises a polyurethane resin formed by curing an urethane prepolymer having an isocyanate group with a curing agent having an active hydrogen group, wherein the curing agent comprises one or more polycarbonate diol(s) expressed by the following formulae (1) and (2).Type: ApplicationFiled: February 18, 2021Publication date: September 2, 2021Applicant: Ichikawa Co., Ltd.Inventors: Yuya TAKAMORI, Manami MORINAGA
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Publication number: 20210269979Abstract: The object of the invention is to provide a shoe press belt which has an excellent strength while the variation in strength among its parts being suppressed, and to provide a method for producing such a shoe press belt. Provided is a shoe press belt for use in a papermaking machine comprising at least one resin layer, wherein the resin layer comprises a polyurethane resin formed by curing an urethane prepolymer having an isocyanate group with a curing agent having an active hydrogen group; the urethane prepolymer is obtained by reacting a polyisocyanate compound comprising 4,4?-methylene bis(phenylisocyanate) with a polyol compound comprising polytetramethylene ether glycol; and the curing agent comprises (a) polycarbonate diol(s).Type: ApplicationFiled: February 18, 2021Publication date: September 2, 2021Applicant: Ichikawa Co., Ltd.Inventors: Yuya TAKAMORI, Manami MORINAGA
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Publication number: 20210095423Abstract: [Problem to be solved] To provide a papermaking felt excellent in smoothness of a joined portion (no welded portion mark or base fabric mark is generated), and an efficient manufacturing method thereof. [Solving means] A papermaking felt wherein, in at least one base fabric composed of a MD yarn material in the felt running direction (MD direction) and a CD yarn material in the felt crossing direction (CD direction) and having MD-direction end regions and CD-direction end regions, at least one of the MD-direction end regions and the CD-direction end regions are overlapped with each other, wherein said overlapped portion is welded without removing a part or all of the MD yarn material or the CD yarn material in said overlapped portion, and wherein, when the average thickness of the welded portion of each base fabric is x (mm) and the average thickness of each base fabric before welding is y (mm), the relationship between x and y of the at least one base fabric satisfies the following formula (1): 0.5?x/y?0.Type: ApplicationFiled: September 23, 2020Publication date: April 1, 2021Applicant: Ichikawa Co., Ltd.Inventors: Yasuyuki OGIWARA, Yuto MURAOKA
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Patent number: 10526751Abstract: The object is to provide a base fabric for a papermaking felt wherein there is no damage to the MD yarns of the seam loops and a method of producing the same. This is achieved by a base fabric for a papermaking felt wherein seam loops are formed by MD yarns, which is made from MD yarns of the felt running direction (MD) and CD yarns of the felt cross-direction (CD); wherein the seam loops are obtained by removing CD yarns from a part other than the CD yarn no-removal part of a woven fabric comprising a seam loop region having the CD yarn no-removal part, and by moving CD yarns of the CD yarn no-removal part and CD yarns from between the CD yarn no-removal part and the part in which the CD yarns have been removed in the direction of the part in which the CD yarns have been removed, and wherein the strength of the MD yarns of the part in which the CD yarns have been removed is lower than the strength of the MD yarns of the CD yarn no-removal part.Type: GrantFiled: January 17, 2017Date of Patent: January 7, 2020Assignee: Ichikawa Co., Ltd.Inventor: Yasuyuki Ogiwara