Abstract: A system for making a composite block, including a block body formed of mortar or concrete and a covering material such as a tile, natural stone or mortar sheet applied to the upper surface of the block body, includes an applicator for applying an adhesive material to the block body or covering material. The system also includes a press for loading vibration and/or pressure on a composite block assembly including the block body, the covering material placed thereon and an adhesive material disposed therebetween. Additionally, this system includes a finishing mechanism for finishing the pressed composite block assembly into the composite block by passing it through a hole of a size substantially corresponding to the contour of the composite block. The hole is formed through a scraper constructed from a flexible material.
Abstract: The fracture-free paving block comprises a cement block substrate and a top solid layer, and is characterized in that the top layer is selected from a cured cement mortar layer and tile-like layer firmly bonded to the substrate with cement mortar; the top layer is bonded to the block substrate with lateral margins of 1 to 8 mm wide in horizontal distance from the peripheral edges of the substrate; and the vertical distance from the surface of the top layer to the peripheral edge of the substrate is 5 to 50 mm.
Abstract: A novel manufacturing process of mold containing continuous holes and used for filter materials, gas dispersive materials, and mold materials. By this invention, the epoxy resin mixture including an epoxy compound having one or more epoxy groups in each mole, a hardener which reacts with and hardens the epoxy compound, emulsifiers, water or water-surface active agent, and fillers respectively is used as the molding material. As the emulsifier, at least two kinds of three different kinds of nonionic emulsifiers of 4-8, 8-17, and 11-15.6 HLB respectively are used together.The molding material is cured to a desired shape to prepare a mold containing continuous holes and for molding, conventional methods such as hardening after casting, for example, are adopted.
Abstract: The first invention relates to a novel manufacturing process of mold containing continuous holes and used for filter materials, gas dispersive materials, and mold materials. By this invention, the epoxy resin mixture including an epoxy compound having one or more epoxy groups in each molecule, a hardener which reacts with and hardens the epoxy compound, emulsifiers, water or water-surface active agent, and fillers respectively is used as the molding material. As the emulsifier, at least two kinds of three different kinds of nonionic emulsifiers of 4-8, 8-17, and 11-15.6 HLB respectively are used together. This is the primary feature of the invention and no molding materials including such emulsifiers are known so far. The molding material is cured to a desired shape to prepare a mold containing continuous holes and for molding, conventional methods such as hardening after casting, for example, are adopted.The second invention relates to a novel casting mold suitable be for slip discharge casting.