Abstract: A sealed unit includes at least two sheets of transparent or translucent material separated from each other by a spacer. One example of a spacer for a sealed unit includes a first elongate strip, a second elongate strip, and filler arranged therebetween. The first and second elongate strips have a small undulating shape in some embodiments. Methods of making spacers and window assemblies as well as devices for use in the manufacture of spacers and assemblies are disclosed including a manufacturing jig and a spool storage rack. The spool storage rack stores a plurality of spools configured to store spacer materials thereon.

Abstract: A spacer for a sealed unit is formed of a stretched elongate strip of material, such as metal. The elongate strip is longitudinally stretched, causing a reduction in the thickness of the material. Stretching is performed by applying a tension across a segment of an elongate strip. The tension can be applied to the elongate strip by passing the elongate strip through at least two spaced sets of rollers. A first set of rollers operating at a first speed engages with the elongate strip and a second set of rollers operating at a second speed applies a tension to the elongate strip to cause stretching of the material. Corrugated rollers can also be used to form the material into an undulating shape.

Abstract: A sealed unit includes at least two sheets of transparent or translucent material separated from each other by a spacer. One example of a spacer for a sealed unit includes a first elongate strip, a second elongate strip, and filler arranged therebetween. The first and second elongate strips have a small undulating shape in some embodiments. Methods of making spacers and window assemblies as well as devices for use in the manufacture of spacers and assemblies are disclosed including a manufacturing jig and a spool storage rack. The spool storage rack stores a plurality of spools configured to store spacer materials thereon.

Abstract: A spacer for a sealed unit is formed of a stretched elongate strip of material, such as metal. The elongate strip is longitudinally stretched, causing a reduction in the thickness of the material. Stretching is performed by applying a tension across a segment of an elongate strip. The tension can be applied to the elongate strip by passing the elongate strip through at least two spaced sets of rollers. A first set of rollers operating at a first speed engages with the elongate strip and a second set of rollers operating at a second speed applies a tension to the elongate strip to cause stretching of the material. Corrugated rollers can also be used to form the material into an undulating shape.

Abstract: A spacer applicator assembly has tooling with a plurality of retention devices. An actuator is coupled to the tooling, where the actuator is adapted to continuously rotate the tooling about an axis in a first direction and the tooling is adapted to move in a direction that is generally parallel to the axis.

Abstract: A spacer assembly has a first end and a second end. A first elongate strip extends from the first end to the second end and a second elongate strip is spaced from the first elongate strip, and also extends from the first end to the second end. A sealant is disposed between the first end and the second end and a first flap protrudes from the second end and overlaps a portion of the first end. In a variety of embodiments a primary seal is defined between the first end and the second end and a flap protruding from the second end and extending over the first end defines a secondary seal.

Abstract: The technology disclosed herein generally relates to methods of making a spacer. At least a portion of a first elongate strip and a portion of a second elongate strip are arranged to define a space there between. A first sidewall is extruded through a first extrusion nozzle in the space. The first sidewall is adhered to the first elongate strip and the second elongate strip and the first extrusion nozzle is moved relative to the first and second elongate strips while extruding the first sidewall.

Abstract: A spacer, window assembly, method of manufacturing a window assembly, and method of manufacturing a spacer is described herein involving window assemblies having three sheets of material, which will be referred to as a triple pane assembly. Two interior spaces are defined within the window assembly: a first air space between the first sheet and intermediary sheet and a second air space between the second sheet and the intermediary sheet.

Abstract: In general terms, this disclosure is directed to a window assembly and a window spacer. In one possible configuration and by non-limiting example, the window assembly includes a first sheet, a second sheet, and a spacer arranged between the first sheet and the second sheet. The spacer includes a first elongate strip, a second elongate strip, and continuous sidewalls or a plurality of sidewalls. In some embodiments the sidewalls include a first portion having a first fastening mechanism and a second portion have a second fastening mechanism. The first fastening mechanism is arranged and configured to securely engage with the second fastening mechanism to connect the first portion with the second portion.

Abstract: A sealed unit includes at least two sheets of transparent or translucent material separated from each other by a spacer. One example of a spacer for a sealed unit includes a first elongate strip, a second elongate strip, and filler arranged therebetween. The first and second elongate strips have a small undulating shape in some embodiments. Methods of making spacers and window assemblies as well as devices for use in the manufacture of spacers and assemblies are disclosed including a manufacturing jig and a spool storage rack. The spool storage rack stores a plurality of spools configured to store spacer materials thereon.

Abstract: In general terms, this disclosure is directed to a window assembly and a window spacer. In one possible configuration and by non-limiting example, the window assembly includes a first sheet, a second sheet, and a spacer arranged between the first sheet and the second sheet. The spacer includes a first elongate strip, a second elongate strip, and continuous sidewalls or a plurality of sidewalls. In some embodiments the sidewalls include a first portion having a first fastening mechanism and a second portion have a second fastening mechanism. The first fastening mechanism is arranged and configured to securely engage with the second fastening mechanism to connect the first portion with the second portion.

Abstract: A material sheet includes a sheet of material having a small undulating shape. The material sheet provides added strength or allows for reduced material thicknesses in some embodiments. Some embodiments of the material sheet are to at least partially make an appliance, siding, a stud, a motorized vehicle, an electronics enclosure, a shingle, a window spacer, or a window component.

Abstract: A sealed unit includes at least two sheets of material separated by a spacer. In one example, a spacer includes an elongate strip having a first longitudinal edge and a second longitudinal edge and defines a plane extending between at least portions of the first and second longitudinal edges. The spacer also includes at least a first stabilizer connected to the elongate strip adjacent the first longitudinal edge. The first stabilizer has a first surface arranged substantially perpendicular to the plane. The first surface is adapted to support the elongate strip against a first sheet of material. Some embodiments include a second stabilizer adapted to support the elongate strip against the second sheet of material.

Abstract: A window assembly includes a first sheet and a second sheet separated by a window spacer. A window spacer includes an elongate body bent to define an interior space. The window spacer has increased strength due to the presence of reinforcing features. One example of a reinforcing feature is a support member provided inside the window spacer. Another example of a reinforcing feature is an undulating shape formed into at least a portion of the elongate body. Methods of manufacturing window spacers are also disclosed.