Abstract: An impact tool of the present disclosure provides an impact mechanism having a hammer and an anvil, the hammer being rotatable about a first axis and to periodically impact the anvil to drive rotation of the anvil about the first axis. The electric motor includes a plurality of pole pairs of windings and a rotor that is rotatable with respect to consecutively energized pole pairs of windings. No encoder or sensor is electronically coupled to the electric motor to detect a position of at least one magnet attached to the rotor with respect to at least one pole pair when the rotor is in a stopped condition. When the rotor is in the stopped condition, the motor controller energizes the at least one pole pair to initiate rotation and detect a back EMF generated by movement of the rotor without a sensor or encoder to indicate the predetermined location of the at least one magnet attached to the rotor with respect to the at least one pole pair.

Abstract: The present invention provides a single-piece printed circuit board heat sink and encapsulation device configured to efficiently dissipate heat away from the printed circuit board, along with associated methodology for dispersing heat from a printed circuit board.

Abstract: An impact tool has an anti-topping mechanism (“ATM”) adapted to reduce the rotational frictional force between the contact surfaces of the hammer and anvil to prevent topping. If topping still occurs, the ATM quickly breaks the topped condition. The ATM may reduce the rotational frictional torque between the hammer and anvil of an impact mechanism or provide increased the rotational friction acting on the anvil from adjoining elements of the tool thus tending to hold the anvil (by heightened rotational friction) while the hammer can be broken free. ATM mechanisms include hammer and jaw surfaces angled at interface points; stepping either the hammer or anvil jaw surfaces so that only the innermost portions interact; rounding or crowning either or both of the anvil and hammer jaw surfaces so minimal portions of the jaws are ever topped; and software-controlled detection and breaking of a topped condition. In torque-controlled impact tools, these mechanisms decrease the risk of accuracy or repeatability issues.

Abstract: Systems and methods form induction rotors by performing isostatic pressing (HIP) to weld clad to a shaft, which allows for scaling the manufacturing of solid steel rotors, as compared to conventional techniques. In examples, the rotors are designed for high-speed motors and may include recessed short circuit rings and/or end rings. An exemplary process molds an alloy powder into cladding such that heretofore unachievable rotor designs are achievable according to systems and methods described herein. In examples, a thin source-layer is introduced to welding zones, thereby enriching and strengthening the resulting joint at welding zones. The source-layer may be introduced by adding an intermediate layer comprising the source material between the materials being welded. The reduced alloy-depletion welding disclosed herein strengthens the welding area joints and provides for the manufacture of component designs, which were previously unachievable due to alloy-depletion weaknesses and environmental constraints.

Abstract: Aspects of this disclosure provide a centrifugal impeller having a plurality of constant area shrouded channels that inlet or outlet gas when the channel passes stator inlet port or exit port. The stator walls and ports are located closely adjacent the inside diameter (ID) and outside diameter (OD) of the impeller channel openings, allowing gas to enter or exit a channel of the impeller as the shrouded channel passes a stator port and allows gas to be contained within a channel of the impeller as the shrouded channel passes a stator wall. Further, the impeller reuses the pressurized gas flow by reinjecting the pressurized gas flow back into the ID of the impeller via a second inlet port and utilizing moving wave compression energy. The combination and sequence centrifugal processes and moving wave processes create a higher stage pressure ratio, at lower gas flow, with high gas flow turndown as compared to a conventional centrifugal compressor with similar dimensions and operating speed.

Abstract: An illustrative embodiment of the present disclosure provides hand-held power tool which includes a housing, a motor, and an output spindle. The housing supports a motor having a rotor configured to rotate when the motor is supplied with power. The output spindle protrudes from an output end of the housing, and is functionally coupled to the rotor such that the output spindle rotates in response to a rotation of the rotor. The housing also supports at least one electrical accessory that is connectable to an external power connector located on the housing.

Abstract: A power tool includes a removable light source that is also rechargeable from electrical power harnessed from the power tool. The light source is easily removable from the power tool and freely arrangeable relative to the workpiece for best lighting, and also usable where no power tool is required or convenient. Electrical contacts on the power tool's housing electrically connect an energy storage device (e.g., capacitor, rechargeable battery, or the like) of the light source to an electrical supply of the power tool. This ensures that the light is charging while attached to the power tool, providing a charged light that workers may remove from the power tool and use as a standalone light source.

Abstract: A pneumatically driven tool (e.g., an impact tool) includes a pneumatically driven motor; an electric generator generating electrical power from movement of the pneumatically driven motor, or an impact mechanism connected thereto; and an on-board light that is powered by the generated electrical power. The pneumatically driven motor is rotated by compressed air or gas and drives an impact mechanism with one or more hammers and an anvil. Impact of the hammer(s) with the anvil, in turn, move an output shaft of the pneumatically driven tool. The electric generator harnesses the rotational movement of the pneumatically driven motor and/or the impact mechanism to electrically power the on-board light.

Abstract: A hydrodynamic bearing in the form of a flex pad bearing includes configurations structured to change a bearing characteristic. One form of the bearing includes a nonlinear back wall that includes a circular arc and a transition, where the back wall extends radially outward of a ligament. The bearing can include an opening for the deposit of a weighted mass, wherein the opening can threadingly receive a threaded weighted mass. In one form a sidewall that includes the back wall segment can have an average outer radius which determines a thickness of the flex pads.

Abstract: A compressor system is provided that includes a contact cooled compressor and a coolant separator. The coolant separator is used to remove coolant fluid from a compressed flow stream produced by the contact cooled compressor during its operation. The coolant separator routes the removed coolant fluid back to the contact cooled compressor for further use. In some forms the coolant fluid is cooled prior to delivery back to the compressor. A stop valve can be provided in the coolant fluid return line to halt the flow of the fluid. A pressure sensitive member can be disposed to sense pressure of the coolant fluid that has been routed past the stop valve. Operation of the compressor can be changed as a result of the sensed pressure from the pressure sensitive member. Information from a temperature sensitive member can also be used to change operation of the compressor.

Abstract: A control system for controlling a refrigerated dryer of a gas compressor system includes a controller and a flow sensor and can be selectively operated in a power saving mode in which the controller shuts down a refrigerant compressor included in the dryer system when the flow sensor indicates that no compressed gas is flowing through the dryer. The control system uses input from a temperature sensor to determine whether to activate the compressor regardless of the flow of compressed gas through the dryer.

Abstract: A compressor system includes a compression module having an inlet for receiving air; and a filter housing in fluid communication with the compression module. The filter housing is constructed to house a filter, the filter having a sealing feature disposed at a first end of the filter and having an engagement feature disposed at a second end of the filter opposite the first end. The filter housing includes a trap door constructed to contact the engagement feature, and constructed to drive the engagement feature in a direction parallel to an axis of the filter toward the sealing feature and urge the sealing feature into sealing engagement with the filter housing.

Abstract: A position sensor includes a plurality of E-shaped ferromagnetic cores arranged to define a circular opening therethrough to receive a shaft. Each E-shaped ferromagnetic core has a plurality of teeth, wherein adjacent E-shaped ferromagnetic cores of the arranged plurality of E-shaped ferromagnetic cores have an overlapping tooth. The position sensor further includes a frame surrounding the arranged plurality of E-shaped ferromagnetic cores, with the E-shaped ferromagnetic cores coupled to the frame.

Abstract: A power tool is provided. The tool has a housing containing an internal drive system that drives an output member that engages a workpiece and exerts mechanical force thereupon. A force sensor and a positional sensor are operatively connected to the drive system to sense characteristic variables of the drive system during engagement of the workpiece. A light unit is positioned on a front end and a top portion of the housing so as to be able to direct light of various colors onto the workpiece. A control unit is operatively connected to the drive system and the light unit so as to control the light unit based on the characteristic variables of the drive system measured by the sensors. The light unit may illuminate a colored light on the workpiece depending on whether or not the workpiece was determined to be fastened according to predetermined specifications.

Abstract: A heat exchanger includes a heat exchanger shell and a heat exchanger core defined by plurality of core elements releasably connected together when positioned within the heat exchanger shell. Each core element is defined by first and second opposing plates permanently fixed together with a fluid flow path formed therebetween. A coolant flow path is formed between adjacent core elements. A fluid seal positioned between adjacent core elements is configured to form a fluid tight seal between the fluid flow path and the coolant flow path.

Abstract: Axial magnetic bearings that include a primary winding(s) and one or more compensation windings that provide compensation such that operation of the first and/or second primary windings and the compensation windings results in a net magneto-motive force of around zero ampere turns. Current can selectively flow through one or both of the primary windings of an opposing pair of axial magnetic bearings, while current flows through the compensation windings in manner that compensates for the magneto-motive force generated by the primary winding(s). In at least situations in which the number of turns for at least one pair of compensation windings is generally equal to the number of turns of each primary winding, the net magneto-motive force generated by current flowing through a primary winding of one axial magnetic bearing and through the compensation windings of both axial magnetic bearings can generally be zero.

Abstract: Illustrative embodiments of positive displacement pumps utilizing pressure compensating calibration, as well as related systems and methods, are disclosed. In one illustrative embodiment, a method of operating a positive displacement pump includes sensing, with a pressure sensor disposed at a fluid outlet of the positive displacement pump, a back pressure at the fluid outlet, transmitting a pressure signal associated with the sensed back pressure from the pressure sensor to a controller of the positive displacement pump, and identifying, on the controller, a volume of fluid pumped by the positive displacement pump using the pressure signal.

Abstract: A vacuum roots blower includes a rotor capable of being rotated to capture a gas from an inlet and further rotated to discharge the captured gas from an outlet. The captured gas is held within a pocket formed between lobes of the rotor and the adjacent housing within which the rotor is rotated. The vacuum roots blower includes a pressure relief system capable of delivering a pressure relief gas to the pocket. The pressure relief system includes a sonic passage structured to produce a choked flow condition as the pressure relief system fills the pocket with pressure relief gas. In one form the pressure relief gas can be a cooling gas, but other forms such as ambient air are also contemplated.

Abstract: A reconfigurable modular fluid filter is disclosed herein. The modular fluid filter includes a base filter housing having an opening formed in one or more walls thereof. Each opening is constructed to receive and couple with one of a filter element module, a secondary filter housing, an outlet port and a flow blocking cover. An unrestricted internal flowpath within the base filter housing is fluidly connected between each filter element module and the outlet port.

Abstract: An integrated power generation system is provided. The system includes an heat source that produces a first gas flow to power a turbine operatively coupled to a compressor. The first gas flow can also heat a feedwater flow passing through a boiler. The compressor can produce a second gas flow that may be divided in two portions, the first portion flowing back to the heat source and the second portion flowing to an end user. Also, the second portion may be routed through an air cooler to dissipate heat to the feedwater flow to cool the second portion as well as preheat the feedwater flow prior to entering the boiler. The first portion can also exchange heat with the first gas flow exiting the boiler prior to the first portion entering the heat source. The boiler operation and the compressor operation are operable independently or concurrently.