Abstract: In a method for manufacturing a sintered body of the present invention, a feed stock including metal powder, a binder, and an organic material having a melting point lower than that of the binder is extrusion molding by using an extruder 1, so that an extruded body having a desired shape (cross-sectional shape) and dimensions is manufactured. In this method, a temperature of an extrusion side die 52 of an extrusion die 5 is lower than the melting point of the binder and higher than that of the organic material. Next, a debinding treatment (treatment for removing binder) of the obtained extruded body is performed. The debinding treatment is separately performed by a first process in a low temperature region and a second process in a temperature region higher than that in the first process. Subsequently, an obtained debounded body is sintered by baking in a sintering furnace, whereby the sintered body (metal product) is manufactured.

Abstract: A method of the present invention manufactures a watch-bracelet component through step (1A) of producing a green body containing a raw material powder by extrusion molding, step (2A) of cutting the green body, step (3A) of debinding the cut green body, and step (4A) of sintering the debound body to yield a sintered body. Subsequently, the method can easily manufacture even a product having a complicated shape, and the invention can provide a method of manufacturing a watch-bracelet component with a wide range of materials to choose from.

Abstract: To provide a method for forming undercuts of a metal injection molded product by simple processes and metal injection molded products having undercuts formed by the forming method thereof, steps are included of injection-molding a feed stock containing metal powder and binding resin, forming undercuts to an injection green body obtained by the injection-molding, and sintering after debinding the injection green body formed with undercuts. It is preferable that undercuts are formed by deforming at least one part of an injection green body; it is more preferable that they are deformed by pressing with a pressing member.

Abstract: A highly reliable sintered compact which can be readily and safely produced, and a method for producing such sintered compact are provided. The sintered compact is preferably formed into a heat sink 1 which comprises a heat sink main body 2. The heat sink main body 2 comprises a substrate 3, a plurality of projections 4 integrally formed with the substrate 3 on its heat dissipation surface, and a molded frame 5 integrally formed with the substrate 3 to surround the projections 4. On each corner of the substrate 3 is formed a circular molded hole 6. The opposite surface of the substrate 3 is formed into a contacting surface which is adapted to be in contact with the heat generating semiconductor chip, and this contacting surface is surface treated, for example, by plating. The sintered compact is produced from metal powders, and it comprises at least one metal selected from tungsten and molybdenum and 2 to 50% by weight of silver.

Abstract: A metal sintered part; the subject of this invention is produced by the following example processes in order to offer the metal sintered part, which has a high degree of hardness and a superior wear resistance, and, in order to offer the uncomplicated production method. Process 1A: To produce a green body, which is manufactured from a metal powder and a binding material, by the metal injection molding (MIM) method. Process 2A: To conduct the de-binding treatment to the green body. Process 3A: To sinter the de-binding body and obtain the metal sintered part. The metal powder for the production is a self-fluxing alloy, such as a nickel based self-fluxing alloy. The surface Vickers hardness Hv of this product is more than value 500.

Abstract: A method of manufacturing screws which can form screws each having a desired hollow axial bore easily and having excellent machinability is provided. The method comprises the steps of (A) producing a green body containing metal powder by means of extrusion molding; (B) debinding the green body to obtain a brown body; and (C) sintering the brown body to obtain a sintered compact, wherein at least one machine working including a thread cutting process is carried out at anytime after the completion of the step (A). The step (C) of this method may include a pre-sintering step for obtaining a pre-sintered compact and a secondary sintering process, and the machining process including a thread cutting process is carried out onto the pre-sintered compact after the completion of the pre-sintering step.

Abstract: A method of manufacturing a sintered compact is disclosed herein. The method comprises the steps of: (1A) producing a green body containing metal powder, for example, by means of metal injection molding (MIM); (2A) compacting the green body by pressing it preferably by means of an isostatic pressing (2A); (3A) debinding the compacted green body; and (4A) sintering the debinded green body to obtain a sintered compact. The green body compacting step may be carried out during or after the debinding step or during the debinding step. Further, a step for performing machine working on the green body may be included.

Abstract: An abutment tooth model which can improve a mold releasable property of the prosthetic restoration (releasability from an abutment tooth model or a mold) and a method of manufacturing such a prosthetic restoration are provided The abutment tooth model is formed of a base material such as an ultra-hard plaster (CaSO4.2H2O), and at least one oxide selected from the group comprising Zr, Y and Ca. The abutment tooth model is formed so as to be slightly larger than the abutment tooth to the extent of the degree of shrinkage of the prosthetic restoration (green body) by taking the curing expansion upon molding and the thermal expansion upon sintering into account The abutment tooth is formed using a compound in which Ti powder or Tn alloy powder is contained as its main component, and the compound is built up onto the abutment tooth model 5 so as to have a desired shape, and thus obtained green body is subjected to a debinding treatment.

Abstract: In a method of manufacturing a sintered compact, a green body formed of titanium or titanium alloy powder is sintered in a furnace to produce a sintered compact. In this case, the green body is sintered under the condition that it is placed on a setter within a container formed of carbon materials. The setter is constructed from a base member and a plate-like green body contact portion joint onto the base material. The green body contact portion is formed of oxides of metals whose standard free energy of oxide formation is higher than that of the titanium or titanium alloy of the green body. The setter which has been already used is reused after the surfaces of the green body contact portion is ground or polished, so that a new green body is placed on the setter and then it is sintered again.

Abstract: A prosthetic restoration of the invention is made from a metal material containing Ti as the main component and from 0.01 to 3 wt % of M (were M is at least one element selected from the group comprising Si, Zr, Ca, P and In). Further, in addition to these materials, from 0.01 to 4 wt % of Q (where Q is at least one element selected from the group comprising Al, Sn, V ad Cu) may be contained. On an outer surface of such a metal material, a coating layer formed of porcelain or synthetic resin or the like can be provided. Such a prosthetic restoration can be manufactured as follows. First, a model of an abutment tooth is manufactured. Next, a compound is prepared by mixing and kneading metallic powder of Ti or an alloy containing Ti, powder composed of the M or a compound containing the M and a binder. In this case, the powder composed of Q or an compound containing the Q may be added.

Abstract: A buccal tube has a base part and at least one tube, and it is formed from a metal material comprising Ti or Ti alloy, using a metal injection molding method. The buccal tube can be formed from a metal material which contains Ti as a base component, from 0.03 to 0.5 wt % C, from 0.08 to 0.8 wt % O and from 0.03 to 0.6 wt % N. The total C, O and N content in the metal material is preferably from 0.14 to 1.1 wt %. Furthermore, pores of average diameter from 0.5 to 50 .mu.m are preferably dispersed in at least a surface region of the buccal tube, and the porosity of the holes is preferably from 0.05 to 5.0 vol %. The buccal tube may further comprises at least one engaging part which is preferably formed into a hook or engaging piece for example.

Abstract: In a method of manufacturing a sintered compact, a green body formed of titanium or titanium alloy powder is sintered in a furnace to produce a sintered compact. In this case, the green body is sintered under the condition that it is placed on a setter within a container formed of carbon materials. The setter is constructed from a base member and a plate-like green body contact portion joint onto the base material. The green body contact portion is formed of oxides of metals whose standard free energy of oxide formation is higher than that of the titanium or titanium alloy of the green body. The setter which has been already used is reused after the surfaces of the green body contact portion is ground or polished, so that a new green body is placed on the setter and then it is sintered again.

Abstract: A dental-care device is constructed from a planar base and a wire receiving part positioned on the top surface of the planar base. Slots extending straight horizontally are formed at the center of the wire receiving part, and wire is passed through these slots. The device is preferably manufactured by a metal powder injection molding method, and is composed of metal material which contains Ti as the base component, C in an amount of from about 0.03-0.5 wt % by weight of the metal material, O in an amount of from about 0.08-0.8 wt % by weight of the metal material, and N in an amount of from about 0.03-0.6 wt % by weight of the metal material. A large number of pores may be scattered at least in the vicinity of the surface of the metal material. This device can be easily manufactured, has a good surface wetness characteristic, and has functional portions, such as portions of low friction and portions of superior adhesiveness.

Abstract: A dental care material comprising a titanium sintered body has no harmful effects on the human body and easily produces products with complicated shapes having a high level of strength. A mixture of titanium powder and an organic binder is injection molded and subjected to binder removal and sintering processes to form a bracket for orthodontic or dental implant materials. Pure titanium powder, with an average granule diameter of no more than 40 .mu.m, a carbon content by weight of no more than 0.3%, and an oxygen content by weight of no more than 0.6%, preferably is used to produce a titanium sintered body of combined carbon and oxygen content by weight of no more than 1.0%. Colored layers can be formed on the surface of the titanium sintered body using various methods as needed.

Abstract: A dental care material comprising a titanium sintered body has no harmful effects on the human body and easily produces products with complicated shapes having a high level of strength. A mixture of titanium powder and an organic binder is injection molded and subjected to binder removal and sintering processes to form a bracket for orthodontic or dental implant materials. Pure titanium powder, with an average granule diameter of no more than 40 .mu.m, a carbon content by weight of no more than 0.3%, and an oxygen content by weight of no more than 0.6%, preferably is used to produce a titanium sintered body of combined carbon and oxygen content by weight of no more than 1.0%. Colored layers can be formed on the surface of the titanium sintered body using various methods as needed.