Abstract: A vibrator module adapted for use in a taper apparatus for advancing carrier tape having a plurality of compartments and for placing parts in the compartments. The vibrator module includes a motor that includes an output shaft that rotates in response to operation of the motor. The vibrator module also includes an eccentric weight mounted to and rotatable with the output shaft. The eccentric weight causes the motor to vibrate in response to rotation of the output shaft and eccentric weight. The vibrator module further includes a vibration transferring member interconnected with the motor and operable to transfer vibrations from the motor to the carrier tape to cause the parts to settle into the bottoms of the compartments.

Abstract: A part singulator mechanism for spacing parts along a path includes a path defined by a track, a drive mechanism, at least one first stopping member, and at least one second stopping member. Both the first and second stopping members are interconnected with the drive mechanism, positioned adjacent the path, and movable between a first position extended into the path and a second position retracted from the path. The first stopping members and the second stopping members are arranged in an alternating sequence along the path. When the first stopping members are in the first position, the second stopping members are in the second position, and when the first stopping members are in the second position, the second stopping members are in the first position.

Abstract: A vibrator module adapted for use in a taper apparatus for advancing carrier tape having a plurality of compartments and for placing parts in the compartments. The vibrator module includes a motor that includes an output shaft that rotates in response to operation of the motor. The vibrator module also includes an eccentric weight mounted to and rotatable with the output shaft. The eccentric weight causes the motor to vibrate in response to rotation of the output shaft and eccentric weight. The vibrator module further includes a vibration transferring member interconnected with the motor and operable to transfer vibrations from the motor to the carrier tape to cause the parts to settle into the bottoms of the compartments.

Abstract: A method and apparatus for packaging parts in compartments of a carrier tape and affixing a cover tape over the carrier tape to trap the parts in the compartments. The method and apparatus provide for deflecting a flange of the carrier tape and sealing the cover tape to the deflected flange. The cover tape is tightened across the carrier tape when the carrier tape flange returns to its undeflected condition.

Abstract: Method and apparatus for sealing cover tape. A sealing mechanism is connected to an actuator that moves the mechanism toward an adhesively backed cover tape and a carrier tape. The sealing mechanism applies heat and/or pressure to the cover tape to activate and bond the cover tape to the carrier tape. A biasing member biases the mechanism away from the cover and carrier tapes. The actuator is actuable to overcome the biasing force of the biasing member and to initiate contact between the sealing mechanism and the cover tape. When the actuator is disengaged, the biasing member moves the sealing mechanism away from the cover tape.

Abstract: An apparatus including a pick-and-place apparatus and methods of operating a pick-and-place apparatus. The pick-and-place apparatus includes a frame, a plurality of vacuum rails movable in the frame, a row of vacuum nozzles on each vacuum rail, a plurality of stop members, a first mechanism for biasing the vacuum rails apart, toward, and into engagement with the stop members, and a second mechanism for biasing the vacuum rails together. The vacuum rails have a maximum pitch, in which the vacuum rails are biased apart by the first mechanism and engage the stop members, and a minimum pitch, in which the second mechanism overcomes the bias of the first mechanism and biases the vacuum rails together. The pick-and-place apparatus can pick up a two dimensional array of electrical parts, change spacing between the electrical parts, rotate the two-dimension array of electrical parts and place the parts in carrier tape.

Abstract: A drive for a carrier tape used in conjunction with a pick and place module of a machine for inspecting and handling advances the carrier tape to its desired position in two steps. Using the number of sprocket holes between compartments in the tape (n holes), the first step is n−1 sprocket holes. The second step takes the carrier tape the remaining distance to complete the advance to the distance equal to n sprocket holes. The tape is driven by friction rollers not by the use of the sprocket holes. The presence of a device in a compartment and its proper positioning in the compartment is also inspected.