Abstract: A chopper for chopping fibers or fiber strands having a back up roll and a blade roll containing blades that work against a peripheral surface of the back up roll and a method of using is disclosed. The chopper has a number of improved features for reducing the frequency of long fibers or long fiber strands and fuzz from getting into the chopped product. The chopper can have one or any combination of the improvements. The improvements include a strand guide located at least two feet up stream of the chopper, a first starting roll for starting a new strand that runs on a fluid bearing that can be adjusted to control the RPM of the first starting roll, a mount for a roll that runs against the peripheral surface of said back up roll, a strand guide insert for reducing fuzz generation and for preventing fuzz from getting into the product, and a deflector plate for catching and deflecting chopped strands thrown off the back up roll into a chopped strand product chute.

Abstract: A shingled roof includes a waterproof roofing membrane bonded to the roof deck adjacent an eave of the roof for preventing water damage to the roof deck and an interior of a building from wind-blown rain or water buildup on the roof. The waterproof membrane underlies at least a lowermost course of shingles adjacent the roof eave; has a first major surface bonded to the roof deck; and has a second major surface with an adhesive strip extending the length of the waterproof roofing membrane that bonds the lowermost course of shingles adjacent the roof eave to the second surface of the waterproof roofing membrane. The waterproof roofing membrane has a release strip overlaying the adhesive strip which is removed immediately prior to applying and bonding the lowermost course of shingles to the waterproof roofing membrane.

Abstract: The present invention provides wall and floor coverings based on a carrier coated with one or more layers. The carrier includes a fiberglass containing mat consolidated with a binder, a non-woven made of organic synthetic fibers bonded with the fiberglass containing mat by needling. Part of the organic fibers penetrate through the fiberglass mat, and one or more layers coated on a glass fiber side of said carrier, opposite the non-woven synthetic mat.

Abstract: An elongated fibrous insulation blanket is pre-cut for custom fitting the insulation blanket into wall, floor, ceiling and roof cavities of different widths formed by the framework of a building. The blanket has at least one, preferably two or three, series of cuts extending between major surfaces of the blanket with successive cuts of each series of cuts being separated by a series of separable connectors located intermediate the major surfaces of the blanket. Each series of separable connectors hold together adjacent sections of the blanket for handling, but are separable by hand so that the blanket can be handled as a unit for insulating a cavity having a predetermined width or easily separated by hand into two or more sections at one or more of the series of separable connectors for insulating a cavity having a lesser width.

Abstract: Provided are glass compositions uniquely applicable for the preparation of ultrafine fibers for filtration and separation applications. The glasses meet all physical and chemical criteria, including that for biodissolution rate.

Abstract: A bushing for fiberizing molten material, such as molten glass, having a screen mounted in the bushing spaced above the tip or orifice plate with a central portion of the screen having a significantly lower percent of hole area than the percent of hole area in end portions of the screen. This bushing improves fiberizing efficiency in channel positions of a fiberizing operation. Also, such a screen can be laid on top of a conventional screen to convert a normal bushing to a channel position bushing. Methods of using these types of bushings to improve fiberization in the channel positions and for modifying conventional bushings for other uses are also disclosed.

Abstract: An acoustic medium for temporary acoustic treatment of a room is formed from one or more continuous curtains, preferably, with pleated first and second major surfaces. Each pleated curtain preferably has one or more series of collapsible elongated tubular sections which form the pleats that make up the major surfaces of the curtain. Since the elongated tubular sections are collapsible, the curtain can be retracted by collapsing the elongated tubular sections and extended by opening the elongated tubular sections. The mat materials forming the elongated tubular sections and the pleated major surfaces of the curtain provide the curtain with an airflow resistance through the curtain, in a direction generally perpendicular to the planes containing the apexes of the pleats forming the first and second major surfaces of the curtain, that has the desired properties for absorbing or reflecting sound.

Abstract: The present invention provides wall and floor coverings based on a carrier coated with one or more layers. The carrier includes a fiberglass containing mat consolidated with a binder, a non-woven made of organic synthetic fibers bonded with the fiberglass containing mat by needling. Part of the organic fibers penetrate through the fiberglass mat, and one or more layers coated on a glass fiber side of said carrier, opposite the non-woven synthetic mat.

Abstract: A burn through and flame propagation resistant system, includes a sheet of burn through and flame propagation resistant paper made of aramid fibers, mica flakes, and aramid fibrid binder; and one or more sheets of polymeric film, preferably, flame propagation resistant polymeric film, bonded to at least one major surface of the sheet of burn through and flame propagation resistant paper to form a laminated sheet. Preferably, for many applications, the system is also water vapor transmission resistant with the sheet or sheets of polymeric film or a coating providing the water vapor transmission resistance. The burn through and flame propagation resistant paper and/or polymeric film(s) may have major surface(s) coated with a heat sealable adhesive, e.g. for securing the laminated sheet to itself or another laminated sheet to form a bag or envelope for encapsulating insulation.

Abstract: A chopper for chopping continuous items like fiber, fiber strand, yarn, string, wire, tape or ribbon, etc. which enters the chopper in unwound form at a high linear speed is disclosed having improvements that permit the chopper to tilt to change the angle of discharge of the chopped item(s). Also disclosed is a fast acting roll retainer and a chopper having the fast acting roll retainer that permits a backup roll and a blade roll to be removed and replaced in a faster and less damaging manner. Methods of chopping and changing rolls on an apparatus using the disclosed apparatus are also disclosed.

Abstract: A chopper for chopping items such as fibers, fiber strands, ribbon, etc. by passing the items continuously in a loose, unwound, condition through the nip of a blade roll and a backup roll having a working layer on its outer periphery. The chopper of the present invention uses one or more rolls that are radially expandable and retractable to replace the blade roll and/or the backup roll on the prior art choppers so that worn blades and/or a worn working layer can be more quickly and more easily replaced with a new or repaired working layer or blade holder containing sharp blades. The chopper of the present invention eliminates the need to carry large, heavy, awkward rolls through the fiber forming rooms or areas where the items are being chopped and also to transport such rolls back and forth to the location where they are being rebuilt.

Abstract: A chopper for chopping fibers or fiber strands having a back up roll and a blade roll containing blades that work against a peripheral surface of the back up roll and a method of using is disclosed. The chopper has a number of improved features for reducing the frequency of long fibers or long fiber strands and fuzz from getting into the chopped product. The chopper can have one or any combination of the improvements. The improvements include a strand guide located at least two feet up stream of the chopper, a first starting roll for starting a new strand that runs on a fluid bearing that can be adjusted to control the RPM of the first starting roll, a mount for a roll that runs against the peripheral surface of said back up roll, a strand guide insert for reducing fuzz generation and for preventing fuzz from getting into the product, and a deflector plate for catching and deflecting chopped strands thrown off the back up roll into a chopped strand product chute.

Abstract: A chopper for chopping fibers or fiber strands having a back up roll and a blade roll containing blades that work against a peripheral surface of the back up roll and a method of using is disclosed. The chopper has a number of improved features for reducing the frequency of long fibers or long fiber strands and fuzz from getting into the chopped product. The chopper can have one or any combination of the improvements. The improvements include a strand guide located at least two feet up stream of the chopper, a first starting roll for starting a new strand that runs on a fluid bearing that can be adjusted to control the RPM of the first starting roll, a mount for a roll that runs against the peripheral surface of said back up roll, a strand guide insert for reducing fuzz generation and for preventing fuzz from getting into the product, and a deflector plate for catching and deflecting chopped strands thrown off the back up roll into a chopped strand product chute.

Abstract: An elongated fibrous insulation blanket is pre-cut for custom fitting the insulation blanket into wall, floor, ceiling and roof cavities of different widths formed by the framework of a building. The blanket has at least one, preferably two or three, series of cuts extending between major surfaces of the blanket with successive cuts of each series of cuts being separated by a series of separable connectors located intermediate the major surfaces of the blanket. Each series of separable connectors hold together adjacent sections of the blanket for handling, but are separable by hand so that the blanket can be handled as a unit for insulating a cavity having a predetermined width or easily separated by hand into two or more sections at one or more of the series of separable connectors for insulating a cavity having a lesser width.

Abstract: A method and apparatus for chopping long unwound items like fiber, fiber strands, yarn, etc. having an idler roll for pressing the item(s) against a backup roll for pulling the item(s) into the chopper uses an improved mount for the idler roll that maintains the outer peripheral surface of the idler roll into more consistent contact with more consistent force with the item(s) being chopped.

Abstract: A new foam coated nonwoven fibrous mat having properties particularly suited for a facer on gypsum wallboard, laminates made therefrom and the method of making the mat is disclosed. The mat preferably contains a major portion of glass fibers and a minor portion of a resinous binder. The foam coating is permeable and reduces fiber dust and abrasion experienced in the past with relatively coarse, relatively inexpensive glass fibers in the mat. Contrary to previous methods, the foam coated fibrous mat is made in-line on a wet mat forming production line by applying a wet foam binder onto a wet, fibrous web followed by drying and curing in-line.

Abstract: In an apparatus and method of forming fibers from a fiberizable material, a molten fiberizable material is introduced into a rotating fiberizing rotor and passed through a plurality of holes in an annular peripheral sidewall of the fiberizing rotor to form primary fibers from the fiberizable material. The primary fibers are introduced into hot combustion gases and pressurized air in a fiberization zone adjacent an outer surface of the annular peripheral sidewall of the rotary fiberizing rotor to attenuate and form the primary fibers into fibers of the desired diameter and length. The hot combustion gases are discharged from an annular air cooled burner and the pressurized air, which is discharged from an annular air ring, is the same pressurized air used to cool the annular air cooled burner.

Abstract: Provided is an improved binder for use of fiberglass insulations and glass mats. The fiberglass binder is a triazone material prepared from urea, formaldehyde and a primary amine or a mixture of a priamary amine and ammonia. The binder of the present invention provides an increase in nitrogen content, while lowering the costs of manufacturer and improving performance. The binders of the present invention also exhibit lowered emissions and excellent high temperature properties.

Abstract: A fiber glass mat containing a novolac resin having an acid solubility of at least about 35 wt. percent is especially useful for bonding to a light weight fibrous or foam web or board, such as a polymer fiber web. A method of making the mat by wet laying a slurry containing the fiber and the novolac resin particles and then further adding an aqueous solution or slurry containing a crosslinking agent for the novolac resin and a laminate containing the fiber glass mat are disclosed.

Abstract: A fibrous insulation batt is encapsulated within an envelope to form an encapsulated insulation batt assembly. The envelope has pressure sensitive adhesive on lateral flanges or surfaces of the envelope for securing the encapsulated insulation batt assembly to spaced-apart frame members defining a cavity to be insulated. Release liners, on surfaces of the envelope or the lateral flanges, which overlay and are releasably secured to the pressure sensitive adhesive, are removed from the pressure sensitive adhesive immediately prior to bonding the encapsulated insulation batt assembly to the spaced-apart frame members. Preferably, the release liners for the pressure sensitive adhesive are contact areas on the surfaces of the envelope or the lateral flanges coated or otherwise treated with a release agent.