Abstract: A cutting device for engaging a rock face includes a disc body supported for rotation about an axis of rotation, and a plurality of peripheral portions removably secured to the disc body. Each of the peripheral portions including a plurality of cutting bits positioned on a peripheral edge. The peripheral edge of each peripheral portion is aligned with the peripheral edges of adjacent peripheral portions.

Abstract: In some aspects, a conveyor chain includes a first link, a second link, and a coupler link coupled between the first link and the second link. The first link includes a first portion and a second portion, the second portion oriented parallel to and laterally spaced apart from the first portion. The first portion includes a first sprocket-engaging pin protruding laterally, and the second portion includes a second sprocket-engaging pin protruding laterally. The second link includes a first portion and a second portion. The first portion includes a first sprocket-engaging portion protruding laterally, and the second portion includes a second sprocket-engaging portion protruding laterally. A flight bar is positioned adjacent an end of the first sprocket-engaging portion of the first link.

Abstract: Methods and systems for controlling the heading of a mining machine while the mining machine performs a cutting operation. One system includes a cutting system and a set of left and right tracks of the mining machine. The system also includes a lidar sensor mounted to the mining machine. The system also includes an electronic processor configured to receive the data from the lidar sensor. The electronic processor is also configured to determine a current heading of the mining machine based on the data received from the lidar sensor and compare the current heading to a target heading of the mining machine. In response to the current heading not being different from the target heading of the mining machine by a predetermined amount, the electronic processor is configured to control the mining machine to adjust the current heading of the mining machine.

Abstract: A conveyor chain includes a first link, a second link, and a coupler link. The first link includes a first sprocket-engaging portion and a second sprocket-engaging portion, each protruding laterally away from one another. The second link includes a first sprocket-engaging portion and a second sprocket-engaging portion, each protruding laterally away from one another. The coupler link couples the first link to the second link, and the coupler link is positioned laterally between the first sprocket-engaging portion and the second sprocket-engaging portion of each link. The coupler link includes a first joint pivotably coupled to the first link and a second joint pivotably coupled to the second link. The first joint permits pivoting movement of the first link about a plurality of axes, and the second joint permits pivoting movement of the second link about a plurality of axes.

Abstract: Automated control of a longwall stageloader bootend using a plurality of sensors. The sensors include lift sensors, side shift sensors, advance sensors, angle sensors, and conveyor belt sensors. Signals from the plurality of sensors are received by a controller and used to control the operation of the bootend. Controlling the operation of the bootend includes controlling, for example, one or more lift actuators, one or more side shift actuators, one or more advance actuators, and one or more belt actuators. These various actuators can be controlled to, for example, advance the bootend, level the bootend, or match the interfaces between the bootend and a stageloader or a conveyor structure.

Abstract: Methods and systems of suppressing ground faults. One system includes a power center including a transformer and a ground fault relay. The system also includes a first motor electrically connected to the power center. The system also includes a first variable speed drive connected to the first motor. The first variable speed drive is configured to vary the speed of the first motor. The system also includes a first common mode choke connected in a series-type connection between the power center and the first variable speed drive. The first common mode choke is configured to suppress a ground current induced by the first variable speed drive.

Abstract: Methods and systems of controlling a pitch angle of a shearer. A controller receives a sensor signal indicative of the pitch angle of the shearer, and receives a target pitch profile defining a plurality of target pitch angles for different sections of a mineral face. The controller determines a pitch difference between the pitch angle and a target pitch angle of the shearer, determines a pitch correction height corresponding to a new height for a floor cutter of the shearer based on the pitch difference, and changes a height of the floor cutter based on the pitch correction height.

Abstract: A connector for coupling a plurality of underground roof supports, each roof support including a canopy. The connector includes a guide configured to be coupled to one of the roof supports, and an actuator having a bore and a rod at least partially positioned in the bore. An end of the rod is slidably coupled to the guide. A cable has a first end coupled to the end of the rod and a second end adapted for connection to another of the roof supports.

Abstract: A mining machine includes a frame, a boom supported for pivoting movement relative to the frame, and a cutter head pivotably coupled to the boom. The cutter head includes a housing, a cutter shaft coupled to the housing, a cutting disc, and an excitation mechanism. A second portion of the cutter shaft extends parallel to a cutter axis. The cutting disc is coupled to the second portion of the cutter shaft and is supported for free rotation relative to the cutter shaft about the cutter axis. The cutting disc includes a plurality of cutting bits defining a cutting edge. The excitation mechanism includes an exciter shaft and a mass eccentrically coupled to the cutter shaft. The excitation mechanism is coupled to the first portion of the cutter shaft. Rotation of the exciter shaft induces oscillating movement of the second portion of the cutter shaft and the cutting disc.

Abstract: A cutting assembly for a rock excavation machine including a frame. The cutting assembly includes a boom supported on the frame and a cutting device. In some aspects, the boom includes a first portion and a second portion, and the first portion includes a first structure and a second structure slidable relative to the first structure. The second portion includes a first member pivotably coupled to the second structure, and a second member pivotably coupled to the first member. The cutting device is supported on the second member. In some aspects, a material handling device is supported independently of the boom and movable between a retracted position and an extended position independent of the boom.

Abstract: A conveyor system that includes a sprocket, a conveyor element, a sensor, a tensioning system, and an electronic processor. The conveyor element is coupled to the sprocket to move around the sprocket. The sensor is positioned adjacent to the sprocket and configured to generate an output signal indicative of a detection of the conveyor element. The electronic processor is coupled to the sensor and to the tensioning system. The electronic processor is configured to receive the output signal from the sensor, estimate a trajectory of the conveyor element based on the output signal, determine a value for slack distance based on the estimated trajectory of the conveyor element, and control the tensioning system based on the value for slack distance.

Abstract: A cutting device for cutting rock includes a disc and a plurality of cutting elements secured to the disc. The disc is supported for rotation about an axis of rotation, and the disc includes a peripheral edge extending around the axis of rotation. The plurality of cutting elements are spaced apart along the peripheral edge of the disc and positioned in a cutting plane. Each of the cutting elements includes a base portion and a cutting portion including a cutting edge, and the cutting portion has a width that is larger than a width of the base portion.

Abstract: A controller for controlling a longwall mining system. The controller includes a non-transitory computer readable medium and a processor. The controller also includes computer executable instructions stored in the computer readable medium for controlling operation of the industrial machine to receive a first signal from a first camera, receive a second signal from a second camera, analyze at least one of the first signal and the second signal to identify one or more edges of a structure of the longwall mining system ahead of a shearer in either a first direction of travel of the shearer or a second direction of travel of the shearer, generate a forward-looking mine profile based on the one or more edges, and control the longwall mining system based on the forward-looking mine profile.

Abstract: A tensioning system for a conveyor element of a conveyor. The tensioning system including a hydraulic apparatus, a locking plate, and a take-up bar. The hydraulic apparatus includes a cylinder having an extendible piston. The take-up bar is coupled to the cylinder and coupled to a shaft of the conveyor. The take-up bar moves the shaft of the conveyor in a forward direction away from the centerline of the conveyor when overcoming a locking force from the locking plate.

Abstract: An industrial machine including an actuator, a gear reducer, a cutter drum, a cutter bit, a sensor, and a controller. The gear reducer is configured to receive a first rotational energy from the actuator and output a second rotational energy. The cutter drum is supported by a chassis. The cutter drum is driven by the second rotational energy. The cutter bit is coupled to the cutter drum. The sensor is configured to sense a characteristic of the industrial machine. The controller, having a processor and memory, is configured to receive the characteristic of the industrial machine, determine a cutting efficiency based on the characteristic of the industrial machine, and output the cutting efficiency.

Abstract: A cutting assembly for a rock excavation machine having a frame includes a boom and a cutting device supported on the boom. The boom includes a first portion and a second portion, the first portion supported for pivotable movement relative to the frame. In some embodiments, the first portion includes a first structure extending along a longitudinal base axis and a second structure moveable relative to the first portion in a direction parallel to the longitudinal base axis, and at least one bearing supports the second portion for movement relative to the first portion. In some embodiments, the second portion is pivotably coupled to the first portion by a universal joint, and a suspension system including a plurality of biasing members may be coupled between the first portion and the second portion.

Abstract: Systems and methods for monitoring extraction height and volume of material extracted for a mining machine. The method includes operating the machine using a shearing motion at a plurality of cut locations. The method includes receiving boom height data and power consumption data. The method includes determining a cut start time. The method includes determining whether a relocation has occurred. The method includes, when the relocation has occurred: determining a cut end time. The method includes storing, in a memory, the cut start and end time, and the boom height and power consumption data. The method includes adjusting the operation of the mining machine based on the cut start and end time, and the boom height and power consumption data for at least one of the cut locations.

Abstract: A guide shoe for a mining machine includes an elongated shoe body, a slot, an insert coupled to the shoe body, and a retainer secured to the shoe body. The shoe body includes a first end, a second end, a first wall, and a second wall. The slot extends between the first end and the second end along a slot axis, and the slot extends along the first wall and the second wall. The insert is positioned between the shoe body and the slot axis and extends along at least a portion of a perimeter of a cross-section of the slot. The insert includes an end positioned adjacent the first end of the shoe body. The retainer abuts the end of the insert to secure the insert against movement relative to the shoe body in a direction parallel to the slot axis.

Abstract: A link for a conveyor chain includes a first portion and a second portion laterally spaced apart from the first portion. The first portion includes a first sprocket-engaging pin, and the second portion includes a second sprocket-engaging pin. The first sprocket-engaging pin and the second sprocket-engaging pin protrude laterally away from one another. The first sprocket-engaging pin and the second sprocket-engaging pin may each have an oblong cross-section. At least one retainer can secure a connecting pin against movement relative to at least one of the first portion and the second portion, and each retainer can be positioned substantially within one of the first portion and the second portion.