Abstract: Provided is a spatter scattering prevention apparatus that eliminates the necessity to, for example, remove scattered spatters and thus makes it possible to facilitate maintenance work, and also provided is a flash butt welder including the spatter scattering prevention apparatus. The spatter scattering prevention apparatus 1 according to the present invention is characterized by being configured to form a water screen in midair in the vicinity of a welding spot, at which welding is performed, wherein the water screen is for preventing spatters, generated during the welding, from scattering. The spatter scattering prevention apparatus is also characterized by being configured to form the water screen on one side in a lateral direction of the welding spot and form the water screen on the other side, laterally opposite to the one side, of the welding spot.

Abstract: A fracture toughness testing machine of the invention makes it possible to evaluate fracture toughness of a specimen in pure mode such that the effect of thermal residual stresses is removed, when the stresses are present in the specimen obtained by bonding dissimilar materials. The testing machine includes: testing-load applying means for applying a predetermined testing load to the specimen, in which the stresses are present; and cancelling-load applying means for applying a cancelling load to the specimen to cancel the stresses therein. The cancelling-load applying means includes: a pressing-force applying portion that applies a pressing force to the specimen as the canceling load; and a pressing-force determining portion that determines magnitude of the force. The pressing-force determining portion calculates the magnitude of the force using pre-stored equations so that an energy release rate related to in-plane shear mode crack deformation becomes zero.

Abstract: A gas component measuring device includes: a cyclone including a gas inlet; and a laser gas analyzer configured to take, in the cyclone, a measurement of a component of a subject gas that contains particulate matter and is introduced into the cyclone through the gas inlet.

Abstract: A rolling mill includes a roll pair, having first and second rolls, for rolling a bar steel, and first and second hydraulic cylinders for moving the first roll relative to the second roll, the first and second hydraulic cylinders being respectively connected to first and second supporting portions rotatably supporting the first roll at both ends thereof. A rolling area for rolling the bar steel, which is set as a partial continuous area in the longitudinal direction of the roll pair, is positioned so that distances from the rolling area to the supporting portions differ from each other, and the rolling mill includes: a distance sensor to measure a roll deflection in the rolling area of at least one of the rolls; and a controller to control the amount of depression of the hydraulic cylinders based on a detection value of the distance sensor.

Abstract: Provided is a spatter scattering prevention apparatus that eliminates the necessity to, for example, remove scattered spatters and thus makes it possible to facilitate maintenance work, and also provided is a flash butt welder including the spatter scattering prevention apparatus. The spatter scattering prevention apparatus 1 according to the present invention is characterized by being configured to form a water screen in midair in the vicinity of a welding spot, at which welding is performed, wherein the water screen is for preventing spatters, generated during the welding, from scattering. The spatter scattering prevention apparatus is also characterized by being configured to form the water screen on one side in a lateral direction of the welding spot and form the water screen on the other side, laterally opposite to the one side, of the welding spot.

Abstract: A gas component measuring device includes: a cyclone including a gas inlet; and a laser gas analyzer configured to take, in the cyclone, a measurement of a component of a subject gas that contains particulate matter and is introduced into the cyclone through the gas inlet.

Abstract: A mold oscillator includes: a ball screw unit that has a ball screw 32having a threaded shaft 29 and a ball nut 30, and a nut-side shaft 31 fixed to the ball nut 30 coaxially with the threaded shaft 29, wherein the ball screw unit is positioned so that the central axis of the ball screw unit extends in the vertical direction; and a power transmitting mechanism that transmits rotation to the ball screw unit. Bearings rotatably support a first shaft. A second shaft that is the other of the threaded shaft and the nut-side shaft is connected to the mold side. An attachment portion to fix the mold oscillator at an installation position is provided so as to be immovable relative to the bearings in the vertical direction and is configured to be able to change the relative position between the bearings and the second shall in the vertical direction in a state where operation of the mold oscillator is stopped.

Abstract: A mold oscillator includes a ball screw unit that has a ball screw 32 having a threaded shaft 29 and a ball nut 30, and has a nut-side shaft 31 fixed to the ball nut 30 coaxially with the threaded shaft 29, wherein the ball screw unit is positioned so that the central axis of the ball screw unit extends in the vertical direction. A casing surrounds at least part of the ball screw 32. The ball nut 30 of the ball screw 32 and part of the threaded shaft 29 of the ball screw 32, on which, part the ball nut 30 is engaged with the threaded shaft 29, are submerged in a lubricating oil so as to be able to lubricate the ball screw 32 with an oil bath.

Abstract: A mold oscillator includes: a ball screw unit that has a ball screw 32 having a threaded shaft 29 and a ball nut 30, and a nut-side shaft 31 fixed to the ball nut 30 coaxially with the threaded shaft 29, wherein the ball screw unit is positioned so that the central axis of the ball screw unit extends in the vertical direction; and a power transmitting mechanism that transmits rotation to the ball screw unit. Bearings rotatably support a first shaft. A second shaft that is the other of the threaded shaft and the nut-side shaft is connected to the mold side. An attachment portion to fix the mold oscillator at an installation position is provided so as to be immovable relative to the bearings in the vertical direction and is configured to be able to change the relative position between the bearings and the second shall in the vertical direction in a state where operation of the mold oscillator is stopped.

Abstract: A mold oscillator includes a ball screw unit that has a ball screw 32 having a threaded shaft 29 and a ball nut 30, and has a nut-side shaft 31 fixed to the ball nut 30 coaxially with the threaded shaft 29, wherein the ball screw unit is positioned so that the central axis of the ball screw unit extends in the vertical direction. A casing surrounds at least part of the ball screw 32. The ball nut 30 of the ball screw 32 and part of the threaded shaft 29 of the ball screw 32, on which, part the ball nut 30 is engaged with the threaded shaft 29, are submerged in a lubricating oil so as to be able to lubricate the ball screw 32 with an oil bath.

Abstract: Leveler equipment includes a leveler body, a first roll cassette for a roller leveler, and a second roll cassette for a tension leveler. The roller leveler is formed when the first roll cassette is attached to the leveler body, and the tension leveler is formed when the second roll cassette is attached to the leveler body.

Abstract: A roller leveler includes: a leveling roll unit having a plurality of leveling rolls configured to rotate so as to pass a plate while sandwiching and pressing the plate; a pushing cylinder provided at each of an entrance side and a discharge side of the leveling roll unit, at which the plate enters and is discharged, respectively, and configured to press the plate via the leveling rolls; and a driving mechanism configured to rotate the leveling rolls to pass the plate. At least one of the plurality of leveling rolls has a stepped structure, including a lateral center portion with a large diameter, corresponding to a center portion of the plate with respect to a plate width direction, and lateral end portions with a small diameter, corresponding to edge portions of the plate with respect to the plate width direction.

Abstract: A roller leveler for flattening a metal sheet or plate having a cut-sheet form includes leveling rolls disposed in a staggered state on upper and lower sides of a pass line and configured to sandwich and flatten the metal sheet while pressing it therethrough, a hydraulic pressing cylinder configured to press the metal sheet via the leveling rolls, a drive unit configured to rotate the leveling rolls, and a pinch roll unit disposed on one side of a leveling roll array area and including a pair of pinch rolls. The pressing cylinder presses the metal sheet via the leveling rolls with a pressing amount necessary for flattening the metal sheet, while the metal sheet is passed by a drawing force applied by the pinch rolls and a driving force applied by the drive unit.

Abstract: A roller leveler is provided having a substantially uniform pitch of leveling rolls arranged in a zigzag manner. The roller leveler has a first roll group with first leveling rolls at a pitch “P1”, a second roll group with second leveling rolls at the pitch “P1”, a first retract mechanism for retracting the middle first leveling rolls, and second retract mechanisms for retracting pairs of end second leveling rolls. The second roll group also has third leveling rolls at the pitch “P1” with respect to the outermost second leveling rolls.

Abstract: A pusher includes a pusher main body configured to push forward a target object; a pusher main body cylinder connected to the pusher main body and configured to move the pusher main body forward and backward; a pusher carriage connected to the pusher main body cylinder; and a pusher carriage cylinder connected to the pusher carriage and configured to move the pusher carriage forward and backward, the pusher carriage cylinder having a pushing-out direction opposite to a pushing-out direction of the pusher main body cylinder.

Abstract: A method of and an apparatus for controlling a molten metal surface in a mold that are effective to various disturbances are provided. The method and the apparatus for controlling a molten metal surface level in a mold according to the present invention perform the following operations of: measuring the molten metal surface level in the mold of a continuous-casting machine; changing a reference position of oscillation of the mold based on the difference between a molten metal surface setting value set in advance as a desired value of the molten metal surface and a measured value of the molten metal surface level; and making the reference position of oscillation follow molten metal surface fluctuations.

Abstract: Leveler equipment includes a leveler body, a first roll cassette for a roller leveler, and a second roll cassette for a tension leveler. The roller leveler is formed when the first roll cassette is attached to the leveler body, and the tension leveler is formed when the second roll cassette is attached to the leveler body.

Abstract: A waste heat recovery structure includes a first exhaust gas flow path provided to each of steel making electric arc furnaces to discharge exhaust gas thereinto; a waste heat boiler disposed on the first exhaust gas flow path to recover waste heat as saturated steam from exhaust gas; a steam accumulator configured to store steam formed by confluence of saturated steam parts, each generated by the waste heat boiler; a steam super heater configured to turn steam into superheated steam by heating; a second exhaust gas flow path configured to lead exhaust gas from the waste heat boiler to the steam super heater to use it for superheating; a third exhaust gas flow path configured to discharge exhaust gas from the waste heat boiler not through the steam super heater; and a switching device configured to switch flow paths between the second and third exhaust gas flow paths.

Abstract: A roller leveler includes: a leveling roll unit having a plurality of leveling rolls configured to rotate so as to pass a plate while sandwiching and pressing the plate; a pushing cylinder provided at each of an entrance side and a discharge side of the leveling roll unit, at which the plate enters and is discharged, respectively, and configured to press the plate via the leveling rolls; and a driving mechanism configured to rotate the leveling rolls to pass the plate. At least one of the plurality of leveling rolls has a stepped structure, including a lateral center portion with a large diameter, corresponding to a center portion of the plate with respect to a plate width direction, and lateral end portions with a small diameter, corresponding to edge portions of the plate with respect to the plate width direction.

Abstract: A roller leveler for flattening sheet material includes: a leveling roll unit that has a plurality of leveling rolls configured to rotate so as to pass the sheet material while sandwiching and pressing the sheet material interposed therebetween; pushing cylinders configured to press the sheet material via the leveling rolls and provided on each of an entrance side and a discharge side of the leveling roll unit, on which the sheet material enters and is discharged into and from the leveling roll unit, respectively; and a driving mechanism configured to rotate the leveling rolls to pass the sheet material, wherein the plurality of leveling rolls are designed so that a diameter thereof satisfies a relation, 0.5<D/P<0.9, in relation to a roll pitch P of the leveling rolls that is determined from a maximum requirement yield stress and a maximum requirement sheet-material thickness of the sheet material to be flattened.