Patents Assigned to Kanefusa Kabushiki Kaisha
  • Publication number: 20230112025
    Abstract: A long metal sheet is rolled in a width direction to form a hollow tube while being delivered. A seam appeared in a longitudinal direction of a tubular body is electrically welded to form an electric-resistance-welded tube. The electric-resistance-welded tube is cut in a predetermined size by a circular saw cutting machine which travels in synchronicity with the electric-resistance-welded tube during its production process. A weld bead remains at the seam of the electric-resistance-welded tube so that the weld bead remained in the tube may be involved when the electric-resistance-welded tube is cut by the circular saw blade. Therefore, there is a problem to be solved that a significant load may be generated on a second rake face of the tip when the cutting tip of the circular saw blade bites debris in the tube, which may lead to the chipping or missing of the tips. Solution to Problem A circular saw blade has a plurality of cutting tips 10 joined at an outer circumference of a base metal.
    Type: Application
    Filed: February 4, 2021
    Publication date: April 13, 2023
    Applicant: KANEFUSA KABUSHIKI KAISHA
    Inventor: Fuminori OKABE
  • Publication number: 20230020592
    Abstract: A tipped saw blade includes a disc-shaped base metal and a plurality of tips. Each tip has an edge selected from a flat edge, a left beveled edge, and a right beveled edge. The tips are positioned circumferentially adjacent each other about a radially outer periphery of the base metal. Each flat edge includes a cutting edge that is oriented parallel to a thickness direction of the base metal. Each left beveled edge and each right beveled edge include a corresponding cutting edge that is inclined with respect to the thickness direction of the base metal. Cutting edge line lengths correspond to the lengths at which the cutting edges come in contact with a workpiece when cutting a workpiece. The cutting edges have the following relationship: (sum of cutting edge line lengths of the plurality of beveled edges)?[((cutting edge line length of one of the flat edges)?(kerf thickness+1.5))×(number of the plurality of flat edges)×1.2].
    Type: Application
    Filed: December 4, 2020
    Publication date: January 19, 2023
    Applicant: KANEFUSA KABUSHIKI KAISHA
    Inventor: Tomoaki WATANABE
  • Publication number: 20220371109
    Abstract: This milling cutter includes: a blade part 10 having a plurality of tips 12 each having an end cutting edge 121 and a peripheral cutting edge 122, and a blade-body portion 11 which is a plate-shaped body with the plurality of tips 12 fixed to an outer circumference thereof and has a groove 113 in accordance with a position of each tip; and a body 20 being rotatable around a rotational axis and having a front-end portion 21 having a front-end surface to which a rear-end surface of the blade-body portion 11 is fixable detachably and in close contact therewith, and a front-end outer-circumferential portion whose outer diameter is 100/100 to 97/100 using an outer diameter of the blade part 10 as a reference, the front-end outer-circumferential portion having a body-side groove 211 continuous to the groove 113 of the blade-body portion 11 contacted closely.
    Type: Application
    Filed: September 23, 2020
    Publication date: November 24, 2022
    Applicant: KANEFUSA KABUSHIKI KAISHA
    Inventors: Naoya HONDA, Hirooki NARITA
  • Publication number: 20220324036
    Abstract: In a dimple processing method for forming dimples on a curved surface of a workpiece, a cutting tool having a cutting edge on a rod-shaped body is rotated about a central axis of the cutting tool. The workpiece is rotated about a first axis. The cutting tool or the workpiece moves on a virtual plane through which the first axis passes or on a plane parallel to the virtual plane. The cutting tool or the workpiece moves such that the tip end of the cutting tool follows the curved surface of the workpiece. The cutting edge forms one or more dimple on the curved surface each time the cutting tool rotates.
    Type: Application
    Filed: August 18, 2020
    Publication date: October 13, 2022
    Applicant: KANEFUSA KABUSHIKI KAISHA
    Inventors: Toshiki SATO, Yasuyuki KANDA, Tatsuya NIIMI
  • Patent number: 11253935
    Abstract: A segmented cutting type tipped saw blade includes a first ridge tip, a second ridge tip, a first end tip, and a second end tip. A first end of the first end tip, a second end of the second end tip, a tip end of the first ridge tip, and a tip end of the second ridge tip project radially outward. A top bevel surface extending from the first end and a top bevel surface extending from the second end, a first bevel surface and a second bevel surface extending from the tip end of the first ridge tip and a first bevel surface and a second bevel surface extending from the tip end of the second ridge tip each have a top bevel angle of greater than or equal to 3° and less than or equal to 10°.
    Type: Grant
    Filed: April 19, 2019
    Date of Patent: February 22, 2022
    Assignee: KANEFUSA KABUSHIKI KAISHA
    Inventors: Yukiomi Nishikawa, Chika Tsuzuki, Tomoaki Watanabe
  • Publication number: 20210237181
    Abstract: A segmented cutting type tipped saw blade includes a first ridge tip, a second ridge tip, a first end tip, and a second end tip. A first end of the first end tip, a second end of the second end tip, a tip end of the first ridge tip, and a tip end of the second ridge tip project radially outward. A top bevel surface extending from the first end and a top bevel surface extending from the second end, a first bevel surface and a second bevel surface extending from the tip end of the first ridge tip and a first bevel surface and a second bevel surface extending from the tip end of the second ridge tip each have a top bevel angle of greater than or equal to 3° and less than or equal to 10°.
    Type: Application
    Filed: April 19, 2019
    Publication date: August 5, 2021
    Applicant: KANEFUSA KABUSHIKI KAISHA
    Inventors: Yukiomi NISHIKAWA, Chika TSUZUKI, Tomoaki WATANABE
  • Patent number: 11027341
    Abstract: An end mill having a plurality of cutting edges on a surface of a rod-shaped main body is rotated about its longitudinal axis and is moved relative to a workpiece in a feed direction tangential and orthogonal to the longitudinal axis along the workpiece. The end mill is also moved relative to the workpiece in a reciprocal manner in the axial direction while it is moved in the feed direction. In this way, a plurality of dimples are formed by the end mill on the workpiece, such that the dimples are relatively spaced apart from each other on the workpiece. The plurality of dimples are arranged side by side in the feed direction along a line inclined at a predetermined angle relative to the feed direction so as to be offset while partially overlapping with respect to each other in the axial direction.
    Type: Grant
    Filed: December 21, 2016
    Date of Patent: June 8, 2021
    Assignee: KANEFUSA KABUSHIKI KAISHA
    Inventor: Satoru Nishio
  • Publication number: 20210162518
    Abstract: A plurality of dimples are formed on a processing surface of a workpiece. An aspect ratio of each dimple is greater than or equal to 5.0 and less than or equal to 50.0. The aspect ratio is a ratio of a length of the dimple measured in a longitudinal direction to a lateral width of the dimple measured in a direction perpendicular to the longitudinal direction.
    Type: Application
    Filed: March 22, 2019
    Publication date: June 3, 2021
    Applicant: KANEFUSA KABUSHIKI KAISHA
    Inventors: Satoru NISHIO, Tatsuya NIIMI, Toshiki SATO, Yasuyuki KANDA
  • Patent number: 10960476
    Abstract: A tipped circular saw blade includes a disk-shaped metal base having a central axis of rotation, and a plurality of circumferentially-spaced tips extending radially outward from an outer periphery of the metal base. Each tip includes a flank along the radially outer portion thereof, a side face located along a side of the flank, and a chamfer extending between the flank and the side face. The chamfer is oriented at a chamfered angle with respect of the flank. Further, each tip includes a cutting edge located on an end of the flank in the circumferential direction. The cutting edge is configured to cut the workpiece. In addition, each tip includes a groove formed on the flank and extending circumferentially from the cutting edge. The width of the groove may be 0.20 mm to 0.30 mm.
    Type: Grant
    Filed: August 7, 2017
    Date of Patent: March 30, 2021
    Assignee: KANEFUSA KABUSHIKI KAISHA
    Inventors: Takao Nakano, Kazuki Oyabu
  • Patent number: 10857602
    Abstract: An end mill includes a major-diameter shank, a cone-shaped connector portion disposed at the end of the shank, a minor-diameter body disposed by way of the connector portion coaxially therewith, a toothed element disposed at the leading end of the body, an installation recess dented slightly in the toothed element, and a cutting edge held in the installation recess so as to swell in the shape of an arc to protrude from an outer peripheral face of the body.
    Type: Grant
    Filed: June 21, 2016
    Date of Patent: December 8, 2020
    Assignee: KANEFUSA KABUSHIKI KAISHA
    Inventor: Satoru Nishio
  • Publication number: 20200282478
    Abstract: An end mill having a plurality of cutting edges on a surface of a rod-shaped main body is rotated about its longitudinal axis and is moved relative to a workpiece in a feed direction tangential and orthogonal to the longitudinal axis along the workpiece. The end mill is also moved relative to the workpiece in a reciprocal manner in the axial direction while it is moved in the feed direction. In this way, a plurality of dimples are formed by the end mill on the workpiece, such that the dimples are relatively spaced apart from each other on the workpiece. The plurality of dimples are arranged side by side in the feed direction along a line inclined at a predetermined angle relative to the feed direction so as to be offset while partially overlapping with respect to each other in the axial direction.
    Type: Application
    Filed: December 21, 2016
    Publication date: September 10, 2020
    Applicant: KANEFUSA KABUSHIKI KAISHA
    Inventor: Satoru NISHIO
  • Patent number: 10766082
    Abstract: A cutting or grinding tool includes a blade. The blade includes a disc-shaped base metal, cutting or grinding tips (edges) provided on a peak (outer circumferential edge) of the base metal, and a protruding coating on a side face of the base metal along the entire outer circumference of the base metal.
    Type: Grant
    Filed: October 6, 2016
    Date of Patent: September 8, 2020
    Assignee: KANEFUSA KABUSHIKI KAISHA
    Inventors: Mikihiro Ando, Atsushi Tsuchiya
  • Patent number: 10702931
    Abstract: A method for forming dimples on a workpiece includes providing a rotary cutting tool. The rotary cutting tool includes a cutting edge that protrudes in a leading direction parallel to a longitudinal axis of the tool. The cutting edge extends from a position at the leading end of the rod-shaped main body that is radially offset from the longitudinal axis. The rotary cutting tool is set such that the longitudinal axis of the rotary cutting tool is inclined relative to a line perpendicular to the processing surface of the workpiece. The rotary cutting tool is moved along the processing surface while the rotary cutting tool is rotated about the axis. The processing surface is cut by the cutting edge to form the dimples, which are spaced apart from each other on the processing surface.
    Type: Grant
    Filed: May 15, 2017
    Date of Patent: July 7, 2020
    Assignee: KANEFUSA KABUSHIKI KAISHA
    Inventor: Satoru Nishio
  • Patent number: 10583505
    Abstract: A circular saw blade to cut electric resistance welded pipes in the electric resistance welded pipe production line experiences an excessive load on hard tips thereof because of the limited cutting time, which results in reduced durability and chipping. [Solution] A flank 18 is provided with a first flank 20 located at the center thereof, and second and third flanks 22, 24 located inclined toward the respective sides of the first flank 20. Therefore, the lateral sides of the flank 18 have a constant clearance angle rearward from a cutting edge 34, which provides advantages of increased strength and resistance to chipping. Furthermore, a fourth flank 26 having a larger clearance angle is separately provided at the rear of the first flank 20 located at the center. Even if the first flank 20 wears, it is possible to reduce the wear on the fourth flank 26 and improve the durability.
    Type: Grant
    Filed: July 28, 2016
    Date of Patent: March 10, 2020
    Assignee: Kanefusa Kabushiki Kaisha
    Inventors: Yasutaka Nakajima, Fuminori Okabe
  • Publication number: 20200047267
    Abstract: A tipped circular saw blade includes a disk-shaped metal base having a central axis of rotation, and a plurality of circumferentially-spaced tips extending radially outward from an outer periphery of the metal base. Each tip includes a flank along the radially outer portion thereof, a side face located along a side of the flank, and a chamfer extending between the flank and the side face. The chamfer is oriented at a chamfered angle with respect of the flank. Further, each tip includes a cutting edge located on an end of the flank in the circumferential direction. The cutting edge is configured to cut the workpiece. In addition, each tip includes a groove formed on the flank and extending circumferentially from the cutting edge. The width of the groove may be 0.20 mm to 0.30 mm.
    Type: Application
    Filed: August 7, 2017
    Publication date: February 13, 2020
    Applicant: KANEFUSA KABUSHIKI KAISHA
    Inventors: Takao NAKANO, Kazuki OYABU
  • Publication number: 20190151961
    Abstract: A method for forming dimples on a workpiece includes providing a rotary cutting tool. The rotary cutting tool includes a cutting edge that protrudes in a leading direction parallel to a longitudinal axis of the tool. The cutting edge extends from a position at the leading end of the rod-shaped main body that is radially offset from the longitudinal axis. The rotary cutting tool is set such that the longitudinal axis of the rotary cutting tool is inclined relative to a line perpendicular to the processing surface of the workpiece. The rotary cutting tool is moved along the processing surface while the rotary cutting tool is rotated about the axis. The processing surface is cut by the cutting edge to form the dimples, which are spaced apart from each other on the processing surface.
    Type: Application
    Filed: May 15, 2017
    Publication date: May 23, 2019
    Applicant: KANEFUSA KABUSHIKI KAISHA
    Inventor: Satoru NISHIO
  • Patent number: 10201908
    Abstract: A wood or resin cutting tool with improved durability is provided. The wood or resin cutting tool is composed of a base material made of steel or a cemented carbide alloy, and a coating formed on at least one of the rake face and the clearance face of the cutting tool. The coating includes a periodic structure layer made of chromium oxynitride, in which high oxygen regions having a high concentration of oxygen in the texture and low oxygen regions having a lower concentration of oxygen in the texture than the high oxygen regions periodically exist in the thickness direction of the coating. The periodic structure layer is formed such that the nitrogen concentration periodically turns high and low in the thickness direction of the layer corresponding to the high oxygen regions and the low oxygen regions.
    Type: Grant
    Filed: November 20, 2013
    Date of Patent: February 12, 2019
    Assignee: Kanefusa Kabushiki Kaisha
    Inventors: Toru Minami, Yasunari Yamada, Satoru Nishio
  • Patent number: 10179366
    Abstract: The invention suppresses chipping of a cutting edge of a cutting tool while maintaining sharpness of the cutting edge. [Solution] A coating (20) of a replaceable knife (10) of the cutting tool is formed so that either one of a rake-face coating portion (22) that coats a rake face (14) or a clearance-face coating portion (24) that coats a clearance face (16) becomes thicker than the other. The film thickness of the thicker coating portion (22, 24) is set in a range of 0.5 ?m to 15.0 ?m, and a ratio of the film thickness of the thinner coating portion (24, 22) to the film thickness of the thicker coating portion (22, 24) is set in a range of 0.01 to 0.15.
    Type: Grant
    Filed: March 3, 2015
    Date of Patent: January 15, 2019
    Assignee: Kanefusa Kabushiki Kaisha
    Inventors: Toru Minami, Yasunari Yamada
  • Publication number: 20180272447
    Abstract: A cutting or grinding tool includes a blade. The blade includes a disc-shaped base metal, cutting or grinding tips (edges) provided on a peak (outer circumferential edge) of the base metal, and a protruding coating on a side face of the base metal along the entire outer circumference of the base metal.
    Type: Application
    Filed: October 6, 2016
    Publication date: September 27, 2018
    Applicant: KANEFUSA KABUSHIKI KAISHA
    Inventors: Mikihiro ANDO, Atsushi TSUCHIYA
  • Publication number: 20180185938
    Abstract: A circular saw blade to cut electric resistance welded pipes in the electric resistance welded pipe production line experiences an excessive load on hard tips thereof because of the limited cutting time, which results in reduced durability and chipping. [Solution] A flank 18 is provided with a first flank 20 located at the center thereof, and second and third flanks 22, 24 located inclined toward the respective sides of the first flank 20. Therefore, the lateral sides of the flank 18 have a constant clearance angle rearward from a cutting edge 34, which provides advantages of increased strength and resistance to chipping. Furthermore, a fourth flank 26 having a larger clearance angle is separately provided at the rear of the first flank 20 located at the center. Even if the first flank 20 wears, it is possible to reduce the wear on the fourth flank 26 and improve the durability.
    Type: Application
    Filed: July 28, 2016
    Publication date: July 5, 2018
    Applicant: Kanefusa Kabushiki Kaisha
    Inventors: Yasutaka NAKAJIMA, Fuminori OKABE