Patents Assigned to Kellogg Brown & Root LLC
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Publication number: 20210188737Abstract: A dividing wall column is used in an alkylation process flow scheme to fractionate an alkylate reactor effluent to produce an iso-butane-rich stream as a recycle feed for the alkylation reactor while also separating iso-butane, normal butane and alkylate as separate product streams depending on the reactor effluent composition. In an optional embodiment, the scheme may contain propane.Type: ApplicationFiled: December 18, 2020Publication date: June 24, 2021Applicant: KELLOGG BROWN & ROOT LLCInventors: Bhari Bhujan Singh, Ian Charles Elgey
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Patent number: 11040331Abstract: The invention relates to a catalyst composition suitable for the dehydrogenation of paraffins having 2-8 carbon atoms comprising zinc oxide and titanium dioxide, optionally further comprising oxides of cerium (Ce), dysprosium (Dy), erbium (Er), europium (Eu), gadolinium (Gd), lanthanum (La), neodymium (Nd), praseodymium (Pr), samarium (Sm), terbium (Tb), ytterbium (Yb), yttrium (Y), tungsten (W) and Zirconium (Zr) or mixtures thereof, wherein said catalyst composition is substantially free of chromium and platinum. The catalysts possess unique combinations of activity, selectivity, and stability. Methods for preparing improved dehydrogenation catalysts and a process for dehydrogenating paraffins having 2-8 carbon atoms, comprising contacting the mixed metal oxide catalyst with paraffins are also described. The catalyst may also be disposed on a porous support in an attrition-resistant form and used in a fluidized bed reactor.Type: GrantFiled: September 28, 2019Date of Patent: June 22, 2021Assignees: Exelus, Inc., Kellogg Brown and Root LLCInventors: Mitrajit Mukherjee, Vamsi M. Vadhri, Narendra Joshi, Grace Brock, Gautham Krishnaiah, Michael Tallman
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Patent number: 11001548Abstract: Methods and systems for preparing acetone from cumene hydroperoxide (CHP) are disclosed. The methods and systems involve an acetone purification column configured to separate acetone from other components of the product/reactant stream. The acetone purification column is equipped with a side draw configured to route a portion of the column contents to a caustic treating vessel where the contents are reacted with a dilute aqueous alkaline solution to remove aldehydes from the acetone product. The contents of the caustic treating vessel are then routed back to the acetone purification column. Using a separate caustic treating vessel for the aldehydes removal provides increased contact time between the acetone product and the alkaline solution, thereby affording greater aldehydes removal.Type: GrantFiled: July 17, 2020Date of Patent: May 11, 2021Assignee: Kellogg Brown & Root LLCInventors: Truc Van Vu, Eric Wing-Tak Wong
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Patent number: 10974791Abstract: A technique for calculating the motion and stress at any location along a riser or mooring line that is connected to an oil platform using data from multiple motion sensors that are installed above the water level on the platform is disclosed. A relationship between motion at the locations of the motion sensors and motion at the point at which the riser or mooring line is attached to the platform is determined from a model of the platform. From this relationship, the motion at the location at which the riser or mooring line is attached to the platform is computed from motion that is measured by the motion sensors. The motion and stress at any location along the riser or the mooring line is calculated based on the acceleration at the location at which the riser or mooring line is attached to the platform.Type: GrantFiled: April 4, 2019Date of Patent: April 13, 2021Assignee: KELLOGG BROWN & ROOT , LLCInventors: Shiladitya Basu, Richard D'Souza
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Patent number: 10960375Abstract: A method of revamping vertical converters having a bolt-on flanged pressure shell extension for housing an internal heat exchanger is performed by replacing an existing pressure shell extension with a larger pressure shell extension for housing a plurality of internal heat exchangers.Type: GrantFiled: July 27, 2018Date of Patent: March 30, 2021Assignee: KELLOGG BROWN & ROOT LLC.Inventors: Stephen Allen Noe, Sachin Kalatrakkal, Shiliang Zhan, Deyuan Wu
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Publication number: 20210077967Abstract: A process where external fuel oil is used to wash entrained catalyst from a fluidized-bed propane dehydrogenation reactor effluent, where the fuel oil and catalyst mixture is returned to the reactor to provide the net fuel required for catalyst regeneration. Optionally the fluidized-bed propane dehydrogenation reactor effluent and the fuel oil are contacted in a direct contact inline device before entering a flash zone in the reactor vessel.Type: ApplicationFiled: September 13, 2019Publication date: March 18, 2021Applicant: Kellogg Brown & Root LLCInventors: Rian Reyneke, Jose Manuel Urquiaga, Truc Vu, Jeffrey Donald Caton
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Publication number: 20210070676Abstract: A method to recover refrigeration credit from propane feed to a propane dehydrogenation reactor by fully condensing a Depropanizer overhead stream, letting the condensed stream down in pressure, and vaporizing the stream at lower pressure against process streams to recover refrigeration credit.Type: ApplicationFiled: September 10, 2020Publication date: March 11, 2021Applicant: KELLOGG BROWN & ROOT LLCInventor: Rian Reyneke
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Publication number: 20210070675Abstract: In a propane dehydrogenation (PDH) process, the purpose of the deethanizer and chilling train systems is to separate the cracked gas into a methane-rich tail gas product, a C2, and a C3 process stream. By the use of staged cooling, process-to-process inter-change against propane feed to the reactor and use of high efficiency heat exchangers and distributed distillation techniques, refrigeration power requirements are reduced and a simple and reliable design is provided by the process described herein.Type: ApplicationFiled: September 10, 2020Publication date: March 11, 2021Applicant: Kellogg Brown & Root LLCInventor: Rian Reyneke
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Publication number: 20210018470Abstract: A method for testing a body having a feature and an outer surface includes configuring a probe to emit a focused ultrasonic beam; configuring a control unit to control the probe, adjusting a focal distance of a focal point of the beam with reference to a test location; adjusting a position of the focal point along at least one axis with reference to the feature; emitting the beam into the outer surface; and determining a presence of a crack at the test location by evaluating % a signal response from the probe. A related apparatus includes the control unit, the transducer, and a shoe assembly having a shoe member and a shoe adapter. A coupling fluid in a variable volume chamber in the shoe adapter separates the transducer from the shoe member and allows changes in a focal distance of the focal point. The apparatus also includes one or more positioners for adjusting a position of the focal point.Type: ApplicationFiled: July 15, 2019Publication date: January 21, 2021Applicant: KELLOGG BROWN & ROOT LLCInventors: Jeong-Kwan Na, Travis Kemp
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Publication number: 20200399547Abstract: A desolidification process enables the isolation and extraction of solid additives from an unreacted petroleum residue stream. In a hydrocracking process that mixes a solid additive with a petroleum residue feedstock to convert the petroleum residue to higher-value distillates, the desolidification process enables the recovery of the unreacted petroleum residue for conversion to a saleable product. The desolidification process involves the mixture of one or more solvents with a slurry in which solids are integrated in the petroleum residue to generate a mixture having a decreased density and viscosity as compared to the slurry, which facilitates removal of the solids.Type: ApplicationFiled: June 23, 2020Publication date: December 24, 2020Applicant: KELLOGG BROWN & ROOT LLCInventors: Cassandra Schoessow, Douglas Piotter, Anand Subramanian
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Publication number: 20200369967Abstract: An advanced regulatory controller for a converter of a catalytic olefins unit is disclosed. A Fluid Catalytic Cracking (FCC) type converter (i.e., reactor-regenerator) is combined with an ethylene style cold-end for product recovery. The regulatory controller operates using an Advanced Regulatory Control (ARC) application using variables, such as a controlled variable, four disturbance variables, associated variable, and a manipulated variable. The ARC application manipulates fuel oil or tail gas flow to a regenerator in response to an expected future steady state value of a regenerator bed temperature resulting from changes in the values of a selected set of the variables.Type: ApplicationFiled: May 23, 2019Publication date: November 26, 2020Applicant: KELLOGG BROWN & ROOT LLCInventors: Jorge Javier Vazquez, Surajit Dasgupta, Michael Tallman, Priyesh Harilal Thakker
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Publication number: 20200361838Abstract: A catalyst, methods of making, and process of dehydrogenating paraffins utilizing the catalyst. The catalyst includes at least 20 mass % Zn, a catalyst support and a catalyst stabilizer. The catalyst is further characterizable by physical properties such as activity parameter measured under specified conditions. The catalyst may also be disposed on a porous support in an attrition-resistant form and used in a fluidized bed reactor.Type: ApplicationFiled: May 18, 2020Publication date: November 19, 2020Applicant: Kellogg Brown & Root LLCInventors: Mitrajit Mukherjee, Vamsi M. Vadhri, Narendra Joshi, Grace Brock, Gautham Krishnaiah, Michael Tallman
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Publication number: 20200317299Abstract: A technique for calculating the motion and stress at any location along a riser or mooring line that is connected to an oil platform using data from multiple motion sensors that are installed above the water level on the platform is disclosed. A relationship between motion at the locations of the motion sensors and motion at the point at which the riser or mooring line is attached to the platform is determined from a model of the platform. From this relationship, the motion at the location at which the riser or mooring line is attached to the platform is computed from motion that is measured by the motion sensors. The motion and stress at any location along the riser or the mooring line is calculated based on the acceleration at the location at which the riser or mooring line is attached to the platform.Type: ApplicationFiled: April 4, 2019Publication date: October 8, 2020Applicant: KELLOGG BROWN & ROOT LLCInventors: Shiladitya BASU, Richard D'Souza
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Publication number: 20200298224Abstract: According to the invention a system and method for catalyst removal from MTO effluent is provided. The method includes removing catalyst from methanol to olefin effluent including contacting the methanol to olefin effluent with a wash oil separate the catalyst fines from the effluent into the wash oil and cool the effluent, separating the catalyst fines from the cooled effluent in a separator or a column to obtain an essentially catalyst free effluent, directing the catalyst free effluent out from the separator or the column, slurrying the separated catalyst fines to obtain a slurry and directing the slurry to one or more filters to filter out the catalyst.Type: ApplicationFiled: March 19, 2020Publication date: September 24, 2020Applicant: Kellogg Brown & Root LLCInventors: Michael J. Tallman, Yanbo Li
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Publication number: 20200299212Abstract: A paraffin having 2-8 carbon atoms may be dehydrogenated by contacting the paraffin with metal oxide catalyst(s) to produce light olefins, such as propylene, under certain reaction conditions in a riser, fluidized bed, or fixed-bed swing reactor. The resulting metal oxide catalyst fines contained in the reactor effluent stream formed by the dehydrogenation reaction may be recovered by contacting the reactor effluent stream with a wash fluid to form a catalyst effluent stream that is subsequently slurried and filtered to capture the catalyst fines for potential reuse.Type: ApplicationFiled: March 19, 2020Publication date: September 24, 2020Applicant: Kellogg Brown & Root LLCInventors: Michael J. Tallman, Manoj Nagvekar
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Patent number: 10766836Abstract: Systems and methods for separating one or more olefins are provided. In one or more embodiments, the method for separating one or more olefins can include separating at least a portion of one or more C3 and heavier hydrocarbons from a hydrocarbon containing C1 to C20 hydrocarbons to provide a first mixture that can include methane, ethane, ethylene, and/or acetylene. At least a portion of the first mixture can be hydrogenated to convert at least a portion of the acetylene to ethane and ethylene. At least a portion of the methane can be separated from the hydrogenated mixture to provide a second mixture that can include ethane and ethylene. At least a portion of the ethylene can be separated from the second mixture to provide a first product that can include at least 95 mol % ethylene and a second product that can include at least 95 mol % ethane.Type: GrantFiled: March 13, 2014Date of Patent: September 8, 2020Assignee: KELLOGG BROWN & ROOT LLCInventors: Vijender Kumar Verma, Curtis Eng
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Patent number: 10627171Abstract: Systems and methods for transporting a hydrocarbon are provided. The method can include introducing a fluid at a first pressure and a first temperature to an inlet of a pump and pressurizing the fluid within the pump to produce a pressurized fluid having a second pressure and a second temperature. The method can also include flowing at least a portion of the pressurized fluid through a first heat exchanger and back to the inlet of the pump. The heat exchanger can include a coil having an inlet and an outlet and a housing at least partially enclosing the coil and having a first opening and a second opening. A first end of the coil can be disposed proximate the first opening. The heat exchanger can also include a foundation for supporting the coil and the housing.Type: GrantFiled: April 23, 2015Date of Patent: April 21, 2020Assignee: KELLOGG BROWN & ROOT LLCInventor: Robert Hernandez
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Patent number: 10589246Abstract: A system for processing one or more materials includes a processor having a shell defining a chamber and a plurality of serially stacked pipe assemblies. Each pipe assembly includes a header having at least one substantially straight pipe section receiving a fluid; and a plurality of nozzles in fluid communication with and projecting downwardly from the header. The nozzles direct the fluid into the chamber of the processor.Type: GrantFiled: February 18, 2016Date of Patent: March 17, 2020Assignee: Kellogg Brown & Root LLCInventors: Nan Zhao, William E. Phillips
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Patent number: 10384196Abstract: The invention relates to isomerization catalysts and can be used in the petroleum processing and petrochemical industry. The catalyst contains sulfated zirconium oxide and a binder—aluminum oxide in a ratio of ZrO2/SO4 to Al2O3 from 70 to 30 to 90 to 10, as well as promoter, a group II metal, Ca, in a quantity ranging from 0.01 to 1 wt % of the weight of the catalyst. The catalyst also contains platinum and/or palladium in a quantity ranging from 0.1 to 0.45 wt % of the metal. Isomerization of C4-C7 paraffinic hydrocarbons in the presence of hydrogen at a temperature of 110-200° C., a pressure of 1-5 MPa, a hydrogen:hydrocarbon ratio of 0.5-4, and a feedstock space velocity of 0.5-4 h?1 is carried out on a catalyst having the claimed composition. The proposed catalyst offers an enhanced degree of isomerization, improved selectivity of the process, and increased strength of the granules.Type: GrantFiled: December 28, 2015Date of Patent: August 20, 2019Assignee: Kellogg Brown & Root LLCInventors: Oleg I. Parputc, Oleg V. Giiazov, Sergey Yu. Devyatkov, Aigiza A. Zinnurova
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Patent number: 10351778Abstract: Methods and systems for producing anode grade coke are disclosed, which allow anode grade coke to be produced from crude oil having a high sulfur content. A fraction of the resid is hydrotreated while another fraction of the resid is treated in a solvent deasphalting unit. A synthetic stream is provided by blending hydrotreated resid with one or more streams from the deasphalting unit. The synthetic stream is fed to an anodic coker unit.Type: GrantFiled: May 23, 2017Date of Patent: July 16, 2019Assignee: Kellogg Brown & Root LLCInventor: Rashid Iqbal