Patents Assigned to Kennecott Corporation
  • Patent number: 4332852
    Abstract: An inorganic refractory insulation article comprising randomly oriented refractory fibers retained by dried colloidal silica uniformly distributed throughout the article and containing from about 0.001 to about 1.5 percent by weight of the article of aluminum chlorhydrate. The invention further comprises the process for making the article by forming a fiber mat from a fiber slurry, impregnating the mat with a conditioned colloidal silica composition comprising colloidal silica, acid, aluminum chlorhydrate and water and drying the mat to form the article.
    Type: Grant
    Filed: December 3, 1979
    Date of Patent: June 1, 1982
    Assignee: Kennecott Corporation
    Inventors: Harris J. Korklan, John K. Greany
  • Patent number: 4332755
    Abstract: Sintered ceramic products comprised of from about 55 to about 99.5 percent by weight of silicon carbide co-sintered with from about 0.5 to about 45 percent by weight aluminum nitride containing a dispersion of free carbon in amounts between about 0.5 and about 4.0 percent by weight of the product are described. The sintered products have a bulk density of at least 75 percent of the theoretical density of silicon carbide. The products are produced by sintering, under substantially pressureless conditions, mixtures of silicon carbide, carbon, or a carbon source material, and aluminum nitride. The aluminum nitride component, in ranges of from about 3.0 to about 45 percent, may be initially mixed with the silicon carbide and carbon or carbon source material. In ranges of from about 0.5 to about 3.0 percent, the aluminum nitride component may be added to the mixture in vapor form during sintering.
    Type: Grant
    Filed: December 19, 1980
    Date of Patent: June 1, 1982
    Assignee: Kennecott Corporation
    Inventor: Yorihiro Murata
  • Patent number: 4326744
    Abstract: This invention relates to a work hook device which is particularly constructed for supporting castings as they are conveyed through a blast cleaning machine. The work hook device includes a suitable support which is of an inverted keystone cross section and which has mounted thereon one or more hooks, each of the hooks including a hanger portion and a hook portion, and the hanger portion having an opening therethrough for receiving the support, and an upper portion of the opening being of a tapered configuration for interlocking engagement with the support. The construction is such that each hook may be mounted on its associated support in a desired angular relation as opposed to being vertically disposed and so locked in that position so as to rigidly engage a workpiece to be cleaned. Normally a pair of hooks will cooperate with one another to carry a relatively large casting. Each support may be carried by a rotatable shaft so as to rotate the casting during the blast cleaning operation.
    Type: Grant
    Filed: March 7, 1979
    Date of Patent: April 27, 1982
    Assignee: Kennecott Corporation
    Inventor: William W. Long, III
  • Patent number: 4327186
    Abstract: Sintered articles made from binary compositions of silicon carbide and titanium diboride are described. The articles may be prepared by initially mixing finely-divided silicon carbide, carbon or a carbon source material, a densification or sintering aid, and finely-divided titanium diboride, forming the mixture into a desired shape and subsequently heating at temperatures sufficiently high to form a sintered ceramic article of silicon carbide and titanium diboride. When the present sintered ceramic articles contain high amounts of titanium diboride, generally between about 65 and about 95 percent, and more preferably, between about 80 and about 95 percent, by weight, they are quite electrically conductive, generally having less than 0.2 ohm-cm electrical resistivity, and are useful as electrical ignitors. Such articles are also extremely resistant to corrosion by molten aluminum and aluminum alloys; thus, they are aptly suited to use as electrodes in aluminum refining processes.
    Type: Grant
    Filed: June 23, 1980
    Date of Patent: April 27, 1982
    Assignee: Kennecott Corporation
    Inventors: Yorihiro Murata, Gary W. Weber
  • Patent number: 4325998
    Abstract: A biaxially heat shrinkable sleeve, a prism which is usually a roller having its lateral area covered with a biaxially heat shrunken sleeve and the method for covering the lateral area of a prism such as a process roller with a biaxially heat shrunken sleeve.
    Type: Grant
    Filed: November 19, 1980
    Date of Patent: April 20, 1982
    Assignee: Kennecott Corporation
    Inventor: Harry S. Chapman
  • Patent number: 4324367
    Abstract: This relates to a device for crushing sand lumps. The device includes a tub which is resiliently mounted and is provided with means for vibrating the same in a generally vertical direction parallel to a rear wall of the tub. The tub rear wall is hollow and is provided on the inner face with perforated crusher plates. Sand flow through the crusher plates is down through the hollow rear wall and there is an upwardly directed airwash for the falling sand. The lower portion of the rear wall is in the form of a door mounted for swinging movement about a horizontal axis. The door is operated by a cylinder having an axis parallel to the direction of vibration and the door is opened during the vibration of the tub so as to direct scrap and uncrushed lumps out through the lower portion of the rear wall in the same direction of salvaged sand flow.
    Type: Grant
    Filed: October 31, 1979
    Date of Patent: April 13, 1982
    Assignee: Kennecott Corporation
    Inventors: Joseph E. Bowling, James H. Carpenter, Russell L. Rowe
  • Patent number: 4323599
    Abstract: Copper flake is treated to remove oxides and other contaminants from its surface and incorporated into an uncured water-insoluble polymer. When applied to a marine structure such as a boat hull, the coating exhibits outstanding anti-fouling properties. The cleaned copper flake is preferably incorporated into an uncured epoxy resin modified by reaction with a polyol. In one embodiment of the invention, the coating is applied and cured underwater using a strippable carrier.
    Type: Grant
    Filed: November 28, 1979
    Date of Patent: April 6, 1982
    Assignee: Kennecott Corporation
    Inventor: David W. Marshall
  • Patent number: 4318789
    Abstract: A stream containing chromium and other heavy metals is fed through an electrolytic cell having a flow-through anode of lead shot and a flow-through cathode. The stream passes through the lead shot, resulting in the formation of lead chromate at the anode that falls to a trap in the bottom of the cell. Heavy metals such as copper are plated out on the material forming the flow-through cathode.
    Type: Grant
    Filed: October 30, 1980
    Date of Patent: March 9, 1982
    Assignee: Kennecott Corporation
    Inventor: Paul J. Marcantonio
  • Patent number: 4313973
    Abstract: A composite, neutron absorbing, coated article, normally flat and thin and of comparatively light weight, suitable for installation in storage racks for spent nuclear fuel and for other neutron absorbing applications, includes a backing member, preferably of flexible material such as woven fiberglass cloth, a synthetic organic polymeric coating or a plurality of such coatings on the backing member, preferably of cured phenolic resin, such as phenol formaldehyde or trimethylolphenol formaldehyde and boron carbide particles held to the backing member by the cured coating or a plurality of such coatings. Also described is a method for the manufacture of the neutron absorbing coated article and the use of such an article.
    Type: Grant
    Filed: March 24, 1980
    Date of Patent: February 2, 1982
    Assignee: Kennecott Corporation
    Inventors: Carl H. McMurtry, Robert G. Naum, Paul F. Forsyth
  • Patent number: 4312954
    Abstract: Pressureless sintering of silicon carbide to produce ceramic bodies having 75% and greater theoretical densities, can be accomplished by firing shaped bodies, containing finely divided silicon carbide, boron source such as boron carbide, carbon source such as phenolic resin and a temporary binder, at a sintering temperature of from about 1900.degree. C. to about 2500.degree. C.
    Type: Grant
    Filed: June 5, 1975
    Date of Patent: January 26, 1982
    Assignee: Kennecott Corporation
    Inventors: John A. Coppola, Lawrence N. Hailey, Carl H. McMurtry
  • Patent number: 4312911
    Abstract: A ceramic fiber and a shrink resistant article manufactured therefrom. The fiber comprises at least 80 weight percent of a refractory compound selected from the group consisting of silica, alumina, aluminum silicate, titania, zirconia, zirconium silicate and mixtures thereof and which comprises less than 5 combined weight percent of alkali or alkaline metal oxide or alkali or alkaline metal silicate. The fiber is uniformly coated with from about 0.01 to about 5 weight percent of Cr.sub.2 O.sub.3.
    Type: Grant
    Filed: December 19, 1979
    Date of Patent: January 26, 1982
    Assignee: Kennecott Corporation
    Inventors: Russell D. Smith, Richard E. Tressler
  • Patent number: 4309244
    Abstract: A process is disclosed for producing a non-woven, boron nitride-bonded boron nitride fiber mat, suitable for use as an electric cell separator in a lithium-sulfide battery. Molten boron oxide is centrifugally spun into strands and attenuated by an annular gas stream into fibers which are compacted at a controlled relative humidity into a bundle and heated in an anhydrous ammonia atmosphere to convert boron oxide in the fibers to boron nitride (BN). The BN fibers are blended with a lesser amount of boron oxide fibers and a nonaqueous liquid medium to form a slurry. The slurry is processed through a Fourdrinier machine to form a felt; and, the felt is calendered by passing it through the nip of a pair of calender rolls at an appropriate temperature and pressure to soften the boron oxide binder to fuse the BN fibers together. The interstitial boron oxide then is converted to boron nitride.
    Type: Grant
    Filed: March 28, 1980
    Date of Patent: January 5, 1982
    Assignee: Kennecott Corporation
    Inventors: John L. Tworek, Gordon R. Rignel
  • Patent number: 4309203
    Abstract: A process is disclosed for producing non-woven, yet internally cohesive, boron nitride fiber batts, suitable for use as an electric cell separator in a lithium-sulfide battery. Molten boron oxide is centrifugally spun into strands and attenuated by an annular gas stream into fibers at a controlled relative humidity. The fibers are funnelled into a chamber and subjected to a turbulent air flow, which causes random orientation and intertwining of the fibers, resulting in multiple mechanical bonds thereamong. The compacted boron oxide fiber bundle thus produced is heated in an anhydrous ammonia atmosphere to convert boron oxide in the fibers into boron nitride (BN).
    Type: Grant
    Filed: March 28, 1980
    Date of Patent: January 5, 1982
    Assignee: Kennecott Corporation
    Inventors: John L. Tworek, Gordon R. Rignel
  • Patent number: 4309245
    Abstract: A process is disclosed for producing a non-woven boron nitride (BN) fiber felt. Boron nitride fibers are blended with a lesser amount of boron oxide fibers and a nondissolving, anhydrous liquid medium to form a homogeneous slurry. The slurry is deposited on the moving screen of a Fourdrinier machine where the liquid content is gradually reduced until sufficient fiber to fiber contact is made to provide internal cohesiveness, to form a felt. The felt may be further treated by heating it in an anhydrous gas atmosphere at a sufficient temperature to soften the boron oxide binder to fuse the BN fibers together, and then converting the interstitial boron oxide into boron nitride. The resulting boron nitride-bonded boron nitride felt may be used as an electric cell separator in a lithium sulfide battery.
    Type: Grant
    Filed: March 28, 1980
    Date of Patent: January 5, 1982
    Assignee: Kennecott Corporation
    Inventors: John L. Tworek, Gordon R. Rignel
  • Patent number: 4309248
    Abstract: A process is disclosed for producing a non-woven, boron nitride-bonded boron nitride fiber mat, suitable for use as an electric cell separator in a lithium-sulfide battery. A web having a combination of structural boron nitride (BN) fibers and interstitial, thermally bondable boron oxide (B.sub.2 O.sub.3) fibers is passed through the nip of a pair of cooperating calender rolls at an appropriate temperature and pressure to soften the boron oxide binder throughout the web to fuse the BN fibers together. The interstitial boron oxide then is heated in an anhydrous ammonia atmosphere to convert it into boron nitride.
    Type: Grant
    Filed: March 28, 1980
    Date of Patent: January 5, 1982
    Assignee: Kennecott Corporation
    Inventors: John L. Tworek, Gordon R. Rignel
  • Patent number: 4307770
    Abstract: A cooled mold assembly for the continuous, high-speed casting of metallic strands, especially upcasting strands of copper alloys such as brass, has a hollow die in fluid communication with a melt typically held in a casting furnace. A coolerbody surrounds the die in a tight-fitting relationship to form a solidification front in the melt as it advances through the casting zone of the die. The die is preferably slip fit in the coolerbody. A shoulder on the die engages a lower face of the coolerbody and together with a small irregularity on the upper coolerbody wall prevents an axial movement of the die before it thermally expands against the coolerbody. An insulating member located between the die and the coolerbody and below the solidification front fixes the location of that front within a dimensionally uniform area of the die. The insulating member is preferably a ring of a material such as cast silica that has a low coefficient of thermal expansion, a low porosity, and is highly resistant to thermal shock.
    Type: Grant
    Filed: July 13, 1979
    Date of Patent: December 29, 1981
    Assignee: Kennecott Corporation
    Inventors: George Shinopulos, M. Ronald Randlett, Terry F. Bower
  • Patent number: 4304954
    Abstract: The present invention provides a process and apparatus for the production of refractory oxide materials having high fusion points. By high fusion points is meant melting points greater than 2400.degree. C.
    Type: Grant
    Filed: June 4, 1979
    Date of Patent: December 8, 1981
    Assignee: Kennecott Corporation
    Inventor: Paul Cichy
  • Patent number: 4301973
    Abstract: Isostearic acid, a liquid isomer of stearic acid, is used as an agent in a froth flotation process to concentrate the iron oxide in iron ores. By use of this flotation agent, the iron oxide in the ground ore is directly floated away from the remainder of the ore. The process enables a high amount of iron oxide to be concentrated from low grade ores.
    Type: Grant
    Filed: December 17, 1979
    Date of Patent: November 24, 1981
    Assignee: Kennecott Corporation
    Inventor: Ralph W. M. Lai
  • Patent number: 4301857
    Abstract: An oscillating cooled mold assembly for the continuous, high-speed casting of metallic strands or rods, especially upcasting strands or rods of copper alloys such as brass, has a hollow die in fluid communication with a melt typically held in a casting furnace. A cooler body surrounds the die in a tight-fitting relationship to form a solidification front in the melt as it advances through the casting zone of the die. The strand or rod formed from the solidified melt is pulled through the die while the mold oscillates in a direction substantially parallel to the direction of travel of the rod.
    Type: Grant
    Filed: January 31, 1980
    Date of Patent: November 24, 1981
    Assignee: Kennecott Corporation
    Inventor: Calvin Rushforth
  • Patent number: 4301124
    Abstract: Dioxime extractants having the following general formula: ##STR1## where R and R' may be any of a variety of organic hydrocarbon radicals such as aliphatic, alkyl and aryl radicals. R and R' may also be hydrogen. Preferably R is an unsaturated hydrocarbon or branch chain alkyl group containing from about 3 to 20 carbon atoms and R' is hydrogen or an unsaturated hydrocarbon or branch chain alkyl group containing from about 1 to 10 carbon atoms. Preferably, there is a difference of about 3 to 10 carbon atoms between R and R' resulting in dissymmetry of the resulting dioxime molecule. Preferably, the dioximes also contain a total of about 5 to 32 carbon atoms. Representative compounds are methyl octyl dioxime and methyl hexyl dioxime.Organic preparations containing such dioximes are useful for the extraction of copper, nickel and cobalt metal values from acid or basic aqueous solution.
    Type: Grant
    Filed: June 24, 1980
    Date of Patent: November 17, 1981
    Assignee: Kennecott Corporation
    Inventors: Ralph W. M. Lai, John K. Litchfield