Patents Assigned to Kikusui Seisakusho Ltd
  • Patent number: 11957642
    Abstract: An internal substance supplier includes a conveying mechanism including a conveying member configured to capture and convey an internal substance, and a supply mechanism including a scraping member disposed to cross a conveyance route of the substance by the conveying member in the conveying mechanism and configured to collide with the substance conveyed by the conveying member, a gliding member including a recessed groove configured to guide the substance colliding with the scraping member and scraped from the conveying member, to be adjacent to a position vertically above a die bore in a table in a compression-molding machine, and a push transfer member including a projection configured to come into contact with the substance, push the substance to a start edge of the recessed groove in the gliding member, and move along the recessed groove to transfer the substance to an end edge of the recessed groove.
    Type: Grant
    Filed: April 22, 2022
    Date of Patent: April 16, 2024
    Assignees: KIKUSUI SEISAKUSHO LTD., OTSUKA PHARMACEUTICAL CO., LTD.
    Inventors: Yuji Tsujiura, Tomohiro Kakitani, Shohei Yamada, Akihiro Sawada, Shinshu Unida
  • Patent number: 11577434
    Abstract: A rotary compression-molding machine includes a lower punch-retaining portion disposed below a table including die bores and retaining a lower punch, and a dust-proofing device including a sealing case supported by the lower punch-retaining portion and including a bottom wall that includes an insertion bore penetrated by the lower punch, faces an upward surface of the lower punch-retaining portion, and includes a dust receiver disposed outside the insertion bore and configured to capture dust, and an outer wall that rises from an outer edge of the bottom wall, has an upper end positioned higher in level than an upward surface of a circumferential edge of the insertion bore, and includes a returning part projecting inward from the upper end or a portion adjacent thereto.
    Type: Grant
    Filed: September 2, 2020
    Date of Patent: February 14, 2023
    Assignee: KIKUSUI SEISAKUSHO LTD.
    Inventors: Yuji Tsujiura, Yasushi Fujii
  • Patent number: 11472071
    Abstract: A rotary compression-molding machine includes an upper punch-retaining portion disposed above a table including die bores and retaining an upper punch, a dust-proofing device including a sealing case including a bottom wall that includes an insertion bore penetrated by the upper punch and faces a downward surface of the upper punch-retaining portion, and an outer wall facing an outer surface of the upper punch-retaining portion, and supported by the upper punch-retaining portion, and an expandable dust cover attached to be in contact with a downward surface of the bottom wall of the sealing case and covering a circumferential edge of the insertion bore and an outer circumference of the upper punch, and air passages disposed between the outer wall of the sealing case and the outer surface of the upper punch-retaining portion.
    Type: Grant
    Filed: September 2, 2020
    Date of Patent: October 18, 2022
    Assignee: KIKUSUI SEISAKUSHO LTD.
    Inventors: Yuji Tsujiura, Yasushi Fujii
  • Patent number: 11400623
    Abstract: A compression-molding system in which upon a start of a molding machine being stopped, a powdery-material feeding device preliminarily supplies a filling device with a predetermined amount of a powdery material while stopping a relative displacement of the filling device and a compression by an upper punch and a lower punch, and the molding machine is subsequently started to cause the relative displacement of the filling device and the compression by the upper punch and the lower punch.
    Type: Grant
    Filed: July 16, 2019
    Date of Patent: August 2, 2022
    Assignee: KIKUSUI SEISAKUSHO LTD.
    Inventors: Naoshige Kitamura, Shinsuke Fushimi, Kazutaka Okumoto, Hideyuki Nishimura
  • Patent number: 11207859
    Abstract: A powdery-material feeding device is configured to feed a powdery material to a compression-molding machine configured to obtain a molded product by filling a die bore with the powdery material and to compress the powdery material with punches. The powdery-material feeding device includes a detector configured to detect a biologically-originated foreign matter mixedly contained in the powdery material to be fed to the compression-molding machine, and a controller configured to control to remove the powdery material mixedly containing the biologically-originated foreign matter detected by the detector to avoid feeding of the powdery material mixedly containing the biologically-originated foreign matter to the compression-molding machine, or to control to stop the feeding of the powdery material to the compression-molding machine.
    Type: Grant
    Filed: December 29, 2017
    Date of Patent: December 28, 2021
    Assignee: KIKUSUI SEISAKUSHO LTD.
    Inventors: Satoshi Shimada, Naoshige Kitamura
  • Patent number: 11173638
    Abstract: A molded product production system includes a powdery material mixing and feeding device configured to feed mixed powdery materials including at least two types of powdery materials, a filler configured to fill, with the mixed powdery materials fed by the powdery material mixing and feeding device, a die bore of a compression-molding machine, a sensor configured to measure a mixing degree of the mixed powdery materials fed by the powdery material mixing and feeding device, and a molded product removal mechanism configured to distinguish a molded product obtained by compression molding mixed powdery materials having a mixing degree measured by the sensor out of a predetermined range from a molded product obtained by compression molding mixed powdery materials having a mixing degree within the predetermined range.
    Type: Grant
    Filed: February 1, 2017
    Date of Patent: November 16, 2021
    Assignee: KIKUSUI SEISAKUSHO LTD.
    Inventors: Naoshige Kitamura, Jun Oyama, Masaoki Murakoshi
  • Patent number: 10875217
    Abstract: A controller of a rotary compression-molding machine is configured to rotate a turret including a table including a die bore, and punch retaining portions vertically slidably retaining punches disposed above and below the die bore along with the punches, and to fill the die bore with a powdery material from a filling device disposed just above the table, to compress the powdery material filled in the die bore with the punches and to obtain a molded product. The controller is configured to adjust rotational speed of the turret and the punches to allow the powdery material in a feed pipe, directly connected with the filling device and configured to feed the filling device with the powdery material, to have a level of an upper surface kept within a constant target range.
    Type: Grant
    Filed: November 3, 2017
    Date of Patent: December 29, 2020
    Assignee: KIKUSUI SEISAKUSHO LTD.
    Inventors: Naoshige Kitamura, Toshihiro Nakaoka, Masaoki Murakoshi
  • Patent number: 10829315
    Abstract: A molded product conveying device configures to suck a molded product to a rotator rotating about a predetermined rotary axis and to convey the molded product along a rotation orbit. The conveying device includes a pocket disposed along an outer circumference of the rotator, recessed inward and opened outward radially and perpendicularly to the rotary axis, and fed therein with negative pressure to suck the molded product, and a suction bore positioned to confront the pocket at a first end or a second end along the rotary axis of the rotator, opened toward the pocket to be at least partially overlapped with the pocket when viewed along the rotary axis, and fed therein with a negative pressure to suck the molded product.
    Type: Grant
    Filed: December 6, 2018
    Date of Patent: November 10, 2020
    Assignee: KIKUSUI SEISAKUSHO LTD.
    Inventor: Tomohiro Kakitani
  • Patent number: 10772838
    Abstract: A powdery material mixing degree measurement device includes a discharger configured to discharge mixed powdery materials to a filler configured to fill, with the powdery materials, a vertically penetrating die bore of a compression-molding machine including a table including the die bore, a slidable lower punch including an upper end inserted to the die bore, and a slidable upper punch including a lower end inserted to the die bore, a plurality of movable portions configured to move the mixed powdery materials to the discharger, and a sensor configured to measure a mixing degree of the mixed powdery materials in the movable portions.
    Type: Grant
    Filed: February 1, 2017
    Date of Patent: September 15, 2020
    Assignee: KIKUSUI SEISAKUSHO LTD.
    Inventors: Jun Oyama, Naoshige Kitamura, Masaoki Murakoshi
  • Patent number: 10632703
    Abstract: A powdery material mixing and feeding device is configured to mix at least two types of powdery materials and to feed a compression-molding machine with the mixed powdery materials. The powdery material mixing and feeding device includes a first mixer configured to rotate about a substantially vertical shaft and to mix the powdery materials, and a reservoir configured to reserve at least a part of the powdery materials, and a second mixer configured to rotate about a substantially horizontal shaft and to mix the powdery materials.
    Type: Grant
    Filed: April 12, 2016
    Date of Patent: April 28, 2020
    Assignee: KIKUSUI SEISAKUSHO LTD.
    Inventors: Jun Oyama, Naoshige Kitamura, Masaoki Murakoshi
  • Patent number: 10632482
    Abstract: A powdery-material feeding device includes a hopper configured to reserve a powdery material, a transfer member configured to deliver and to discharge the powdery material fed from the hopper, a motor configured to drive the transfer member, a measuring instrument configured to measure a discharge amount of a powdery material delivered to be discharged by the transfer member, and a controller configured to control, while control according to the discharge amount of the powdery material measured by the measuring instrument is not conducted, a current applied to a coil of the motor to have a substantially constant amount, to control the discharge amount of the powdery material delivered to be discharged by the transfer member to have a required amount.
    Type: Grant
    Filed: February 27, 2018
    Date of Patent: April 28, 2020
    Assignee: KIKUSUI SEISAKUSHO LTD.
    Inventors: Shinsuke Fushimi, Naoshige Kitamura, Hideyuki Nishimura, Masaoki Murakoshi
  • Patent number: 10632704
    Abstract: A molded product discharge device accompanies a compression-molding machine that molds a molded product. The molded product discharge device is configured to discharge the molded product from the compression-molding machine. The molded product discharge device includes a rotator configured to be horizontally rotatable, a retainer facing the rotator with a predetermined distance therebetween, a plurality of projections extending toward the retainer from a surface opposite to the retainer, in an outer circumferential portion of the rotator, aligned circumferentially around a rotary axis of the rotator at an interval larger than an external size of the molded product, and configured to capture the molded product, and a guide disposed adjacent to the outer circumferential portion of the rotator and closing a gap between the adjacent projections from outside.
    Type: Grant
    Filed: September 13, 2018
    Date of Patent: April 28, 2020
    Assignee: KIKUSUI SEISAKUSHO LTD.
    Inventors: Tomohiro Kakitani, Satoru Watano
  • Patent number: 10632702
    Abstract: A molded product processing system is configured to apply a post process to a molded product molded by a compression-molding machine. The system includes modules each including a conveying mechanism configured to convey a plurality of molded products P kept aligned, and a processing mechanism confronting a travel route of the molded products conveyed by the conveying mechanism and configured to apply a predetermined post process to each of the conveyed molded products, in which upstream one of the modules and downstream one of the modules are connected to allow the molded products having gone through certain processing at the upstream one of the modules to be delivered to the downstream one of the modules and be subjected to a different predetermined processing at one of the modules.
    Type: Grant
    Filed: September 13, 2018
    Date of Patent: April 28, 2020
    Assignee: KIKUSUI SEISAKUSHO LTD.
    Inventors: Satoshi Shimada, Tomohiro Kakitani, Hiroshi Suzuki, Hitoshi Kusunoki, Satoru Watano
  • Patent number: 10583590
    Abstract: A controller is configured to adjust, by increasing or decreasing an amount of a lubricant mixed with the powdery material, an amount of a lubricant applied to an inner circumference of a die bore and tips, or a time to mix the lubricant to be mixed with the powdery material and the powdery material, in accordance with whether or not the molded product has defectiveness, a pressure applied to the lower punch pushing the molded product out of the die bore, a temperature of the die bore, the upper punch, or the lower punch, a temperature of the powdery material, or a humidity of the powdery material.
    Type: Grant
    Filed: December 6, 2018
    Date of Patent: March 10, 2020
    Assignee: KIKUSUI SEISAKUSHO LTD.
    Inventors: Naoshige Kitamura, Shinsuke Fushimi
  • Patent number: 10525618
    Abstract: A controller of a rotary compression-molding machine is configured to detect, with a sensor, an amount of stuck molded products or a flow rate of molded products at an inlet configured to receive a molded product or an outlet configured to discharge the molded product subjected to predetermined post-treatment, of a peripheral device disposed downstream of the molding machine and is further configured to apply the post-treatment to the molded product discharged from the molding machine, and to regulate a rotational speed of a turret and punches of the molding machine in accordance with the detected amount of the stuck molded products or the detected flow rate of the molded products.
    Type: Grant
    Filed: February 17, 2017
    Date of Patent: January 7, 2020
    Assignee: KIKUSUI SEISAKUSHO LTD.
    Inventors: Satoshi Shimada, Katsuhito Fujisaki, Toshihiro Nakaoka
  • Patent number: 10449701
    Abstract: A molded product production system includes at least two measuring feeders configured to simultaneously adjust an amount of a discharged powdery material to a target value and feed the powdery material, a mixer configured to mix at least two powdery materials fed from the measuring feeders to obtain mixed powdery materials, a filler configured to fill, with the mixed powdery materials obtained by the mixer, a die bore of a compression-molding machine configured to compress a powdery material to mold a molded product, a sensor configured to measure a mixing degree of the mixed powdery materials obtained by the mixer, and a controller configured to adjust an amount of at least one of the powdery materials fed by the measuring feeders, or motion speed of a mixing member configured to agitate powdery materials in the mixer in accordance with the mixing degree of the mixed powdery materials measured by the sensor.
    Type: Grant
    Filed: February 1, 2017
    Date of Patent: October 22, 2019
    Assignee: KIKUSUI SEISAKUSHO LTD.
    Inventors: Naoshige Kitamura, Jun Oyama
  • Patent number: 9744696
    Abstract: The invention provides a method of producing a solid material, and the method includes: applying a light coloring substance to at least one of an inner surface of a die bore, an upper end surface of a lower punch, and a lower end surface of an upper punch; filling a powdery material in the die bore; compression molding the powdery material filled in the die bore with use of the upper punch and the lower punch; and irradiating with light a molded product obtained by the compression molding to color the molded product.
    Type: Grant
    Filed: July 26, 2013
    Date of Patent: August 29, 2017
    Assignee: KIKUSUI SEISAKUSHO LTD.
    Inventors: Yoshitsugu Oneda, Kunihiko Tsutsui, Takao Terai, Dai Ukai, Toshiya Taniguchi
  • Patent number: 9555563
    Abstract: A compression molding machine includes a first spray device configured to spray an external lubricant to at least one of the inner surface of a die bore, the upper end surface of a lower punch, and the lower end surface of an upper punch, and a second spray device configured to spray a coating agent for blocking a strange taste or an odor of a molded product, or the like, to at least one of the inner surface of the die bore, the upper end surface of the lower punch, and the lower end surface of the upper punch.
    Type: Grant
    Filed: January 13, 2015
    Date of Patent: January 31, 2017
    Assignee: KIKUSUI SEISAKUSHO LTD.
    Inventor: Yoshitsugu Oneda
  • Patent number: 9289393
    Abstract: The invention provides a single stroke compression molding machine including: a die table having a die bore penetrating vertically; a slidable lower punch located below the die bore and having an upper end to be inserted to the die bore; a slidable upper punch located above the die bore to face the lower punch and having a lower end to be inserted to the die bore; and a dust collector configured to collect dust on an upper surface of the die table in a state where the lower end of the upper punch is located in the die bore.
    Type: Grant
    Filed: January 16, 2015
    Date of Patent: March 22, 2016
    Assignee: KIKUSUI SEISAKUSHO, LTD.
    Inventor: Tomohiro Kakitani
  • Patent number: 9174369
    Abstract: An agitating feeder is provided in a compression molding machine that includes at least one die having a die bore, an upper punch and a lower punch retained respectively above and below the die so as to be vertically slidable, and a compression mechanism for compressing and molding a powdery material filled in the die bore by the upper punch and the lower punch. The agitating feeder includes an agitating rotor for rotating to agitate the powdery material, a housing accommodating the agitating rotor, and a gas flow device for flowing gas in the housing.
    Type: Grant
    Filed: April 17, 2012
    Date of Patent: November 3, 2015
    Assignee: KIKUSUI SEISAKUSHO LTD.
    Inventors: Yoshitsugu Oneda, Hidehiro Nihei