Abstract: A press machine includes a controller including a displacement calculator being adapted to calculate a slide displacement with a slide being kept at a waiting position displaced from a top dead center by an amount corresponding to a predetermined crank angle based on a measured value of a pre-adjustment die height provided for a height adjustment of the slide, a desired value of a post-adjustment die height, the crank angle, a distance between an upper surface of a bolster and a crank center of an eccentric portion, a crank radius of the eccentric portion, and a distance between a lower surface of the slide and a point center, thereby associating the slide displacement with a difference between the pre-adjustment die height and the post-adjustment die height.

Abstract: A press machine includes a controller including a top-dead-center detector adapted to: rotate a main shaft in a predetermined direction selected from a normal rotation direction and a reverse rotation direction to place a slide at a first position displaced relative to a top dead center of the slide by a predetermined height; while outputting and counting pulses from an angle detector, rotate the main shaft in a direction opposite to the predetermined direction to move the slide to a second position located at the same height as the first position beyond the top dead center; and rotate the main shaft from the second position in the predetermined direction by an amount corresponding to a half of the counted pulses to detect the top dead center.

Abstract: A connecting device connecting a remaining bar and a movable bar of a transfer bar includes a remaining-side clamp and a movable-side clamp. The clamps respectively have a male fitted portion and a female fitted portion that are fitted to one another around a connecting direction, defining a first connector. A male engagement portion and a female engagement portion are provided inside the clamps, defining a second connector. The female engagement portion of the second connector includes a sphere in a form of a movable member moving in a direction orthogonal to the connecting direction. A movement of the sphere effects an engagement and disengagement of the female engagement portion from the male engagement portion.

Abstract: A press machine includes a controller including a top-dead-center detector adapted to: rotate a main shaft in a predetermined direction selected from a normal rotation direction and a reverse rotation direction to place a slide at a first position displaced relative to a top dead center of the slide by a predetermined height; while outputting and counting pulses from an angle detector, rotate the main shaft in a direction opposite to the predetermined direction to move the slide to a second position located at the same height as the first position beyond the top dead center; and rotate the main shaft from the second position in the predetermined direction by an amount corresponding to a half of the counted pulses to detect the top dead center.

Abstract: A press machine includes a controller including a displacement calculator being adapted to calculate a slide displacement with a slide being kept at a waiting position displaced from a top dead center by an amount corresponding to a predetermined crank angle based on a measured value of a pre-adjustment die height provided for a height adjustment of the slide, a desired value of a post-adjustment die height, the crank angle, a distance between an upper surface of a bolster and a crank center of an eccentric portion, a crank radius of the eccentric portion, and a distance between a lower surface of the slide and a point center, thereby associating the slide displacement with a difference between the pre-adjustment die height and the post-adjustment die height.

Abstract: A workpiece transfer apparatus includes: a feed driving mechanism that drives a transfer bar in a workpiece transfer direction; and a lift/clamp driving mechanism that drives the transfer bar in a lift direction and a clamp direction. The lift/clamp driving mechanism includes: a support of the transfer bar; first and second carriers movable in the clamp direction; first and second carrier driving mechanisms that drive the first and second carriers; a parallel link that rotatably connects the first carrier with the support; and a driving link that rotatably connects a first link of the parallel link and the second carrier. A first guide that guides the first carrier and a second guide that guides the second carrier are parallel to each other and are shifted from each other in the workpiece transfer direction.

Abstract: A plasma torch includes a torch main unit and a nozzle. The torch main unit has a nozzle seat member on which the nozzle is mounted. The nozzle is arranged to move toward or away from the nozzle seat member in a direction substantially parallel to a center axis of the nozzle when the nozzle is mounted on or removed from the nozzle seat member. The nozzle has an electroconductive surface facing the nozzle seat member. The torch main unit has an elastic electric contact portion contacting with the electroconductive surface of the nozzle to form an electroconductive path for a pilot arc to the nozzle. The electroconductive surface of the nozzle presses the electric contact portion in the direction substantially parallel to the center axis when the nozzle is moved toward the nozzle seat member to mount the nozzle on the nozzle seat member.

Abstract: A connecting a remaining bar and a movable bar of a transfer bar includes a remaining-side clamp and a movable-side clamp. The clamps respectively have a male fitted portion and a female fitted portion that are fitted to one another around a connecting direction, defining a first connector. A male engagement portion and a female engagement portion are provided inside the clamps defining a second connector. The female engagement portion of the second connector includes a sphere in a form of a movable member moving in a direction orthogonal to the connecting direction. A movement of the sphere effects an engagement and disengagement of the female engagement portion from the male engagement portion.

Abstract: A workpiece transfer apparatus includes: a feed driving mechanism that drives a transfer bar in a workpiece transfer direction; and a lift/clamp driving mechanism that drives the transfer bar in a lift direction and a clamp direction. The lift/clamp driving mechanism includes: a support of the transfer bar; first and second carriers movable in the clamp direction; first and second carrier driving mechanisms that drive the first and second carriers; a parallel link that rotatably connects the first carrier with the support; and a driving link that rotatably connects a first link of the parallel link and the second carrier. A first guide that guides the first carrier and a second guide that guides the second carrier are parallel to each other and are shifted from each other in the workpiece transfer direction.

Abstract: A die cushion pad 13 is divided into four small pads 15 and a large pad 16. With this arrangement, a load applied to an action point of each of the small pads 15 can be equalized by the large pad 16, and an overturning moment arising between the action point and a reaction force point that equates the center of the small pad 15 can be canceled, thereby preventing flexure of the small pad 15. Accordingly, since flexure of the cushion pin and the like can be prevented, there is no risk that the cushion pin is frictioned against the penetrating hole of a bolster, and the lifting operation can be smoothly performed, whereby a higher-accuracy pressing forming operation can be realized.

Abstract: A die-cushion controlling device includes: a position-command-signal outputting section for outputting a position command signal of a die-cushion pad; a position detecting means for detecting a position of the die-cushion pad; a position comparing section for outputting a position deviation signal corresponding to a deviation between the target position value based on the position command signal and a position detection value based on a position detection signal; a position controlling section for outputting a position-speed command signal based on the position deviation signal; a speed controlling section for outputting a motor-current command signal based on the position-speed command signal from the position controlling section; a servo amplifier for generating a current corresponding to the motor-current command signal; and an output switching section that, based on a press signal output when a slide has reached a bottom dead center, switches the position detection signal from the position detection means

Abstract: A pressing machine 1 includes: a bed 6 on which a die-cushion device 10 is provided; and a bolster 51 provided on the bed 6. The bed 6 has an inner space 61 in which a die-cushion pad 13 of the die-cushion device 10 is lifted up and down. A supporting portion 63 penetrating the die-cushion pad 13 in a lifting direction and supporting a lower surface of the bolster 51 via a carrier 52 is provided in the inner space 61. With this arrangement, since the bolster 51 is supported by the supporting portion 63, the bolster 51 can be prevented from being flexed during a press forming operation, whereby a highly accurate press forming operation can be realized. In addition, since the supporting portion 63 penetrates the die-cushion pad 13, unlike conventional arrangements, the die-cushion pad 13 does not need to be divided, whereby a complication of the arrangement can be avoided.

Abstract: A die cushion controller controls an ascending/descending speed of a die cushion pad based on a preset pressure pattern and positional pattern. A position/pressure control switching unit constantly monitors and compares a first speed command signal ?pc corresponding to a pressure deviation signal ep and a second speed command signal ?hc corresponding to a position deviation signal eh, and selects a smaller one of the speed command signals to be sent to a speed control unit.

Abstract: A die-cushion controlling device includes a position-command-signal outputting section for outputting a position command signal of a die-cushion pad; a position detecting section for detecting a position of the die-cushion pad; a position comparing section for outputting a position deviation signal corresponding to a deviation between a target position value based on the position command signal and a position detection value based on a position detection signal; a position controlling section for outputting a position-speed command signal based on the position deviation signal; a speed controlling section for outputting a motor-current command signal based on the position-speed command signal; a servo amplifier for generating a current corresponding to the motor-current command signal; and an escape-position-command-signal outputting section for outputting a position command signal for commanding the die-cushion pad to escape from a bottom dead center position based on a press signal outputted when a slide ha

Abstract: A fixed-side connecting portion 151 is provided on an end of the fixed bar 141 while a movable-side connecting portion 152 is provided on an end of the movable bar 142. An air clamp 16 is housed within the fixed bar 141. By pneumatically driving the air clamp 16 while the movable-side connecting portion 152 is superimposed on an upper side of the fixed-side connecting portion 151, a clamp member 165 protrudes from a case 161 to be downwardly rotated and holds the movable-side connecting portion 152 against the fixed-side connecting portion 151. Since the clamp member 165 is pneumatically driven, a die replacement time can be shortened. In addition, since the air clamp 16 is housed within the fixed bar 141, the size of a transfer feeder 41 can be reduced.