Patents Assigned to Koyo Machine Industries Co., Ltd.
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Patent number: 11732758Abstract: An assembly apparatus includes backup jigs, a press-fitting and caulking part, and an expansion part. The backup jigs is configured to back up arms of a yoke of the cross shaft universal joint from inside in an axial direction. The press-fitting and caulking part is configured to press-fit cup bearings from outside in the axial direction between bearing holes of the arms and a shaft portion of a cross shaft, and configured to caulk the cup bearings. The expansion part is configured to push a wedge body between the backup jigs and to expand the arms outward via the backup jigs. The press-fitting and caulking part is configured to press-fit the cup bearings and to caulk the cup bearings in a state in which the arms are expanded. The expansion part is configured to release an expansion of the arms after the press-fitting and caulking of the cup bearings.Type: GrantFiled: September 14, 2020Date of Patent: August 22, 2023Assignee: KOYO MACHINE INDUSTRIES CO., LTD.Inventors: Hiroyuki Niwa, Takeshi Koyama
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Publication number: 20220388560Abstract: A transport assist equipment assists transport of an object. The transport assist equipment includes a plurality of mecanum wheels, a plurality of motors, a first sensor, and a controller. The plurality of mecanum wheels are attached to the object. The plurality of motors are respectively attached to the plurality of mecanum wheels, and configured to respectively drive the plurality of mecanum wheels. The first sensor detects a force applied to the object. The controller is electrically connected to the first sensor and controls the plurality of motors. The controller drives the plurality of mecanum wheels via the motors so as to propel the object along a direction in which the object receives the force, based on a detection signal of the first sensor.Type: ApplicationFiled: May 26, 2022Publication date: December 8, 2022Applicant: KOYO MACHINE INDUSTRIES CO., LTD.Inventors: Hiroyuki NIWA, Keisuke Nishino
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Patent number: 11517989Abstract: A cam device includes a drive cam, a follower, a holding cam, and a restriction roller. The drive cam reciprocally rotates. The follower intermittently reciprocate linearly by the drive cam. The holding cam is rotationally driven integrally with the drive cam. The restriction roller is provided on the follower and restricts a movement of the follower by coming in contact with the holding cam. The holding cam separates from the restriction roller and the holding cam is in a holding release state, when the drive cam is in an engaged state with the follower.Type: GrantFiled: November 23, 2020Date of Patent: December 6, 2022Assignee: KOYO MACHINE INDUSTRIES CO., LTD.Inventors: Hideto Kitatsuji, Tsutomu Tokumoto
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Publication number: 20210197333Abstract: A cam device includes a drive cam, a follower, a holding cam, and a restriction roller. The drive cam reciprocally rotates. The follower intermittently reciprocate linearly by the drive cam. The holding cam is rotationally driven integrally with the drive cam. The restriction roller is provided on the follower and restricts a movement of the follower by coming in contact with the holding cam. The holding cam separates from the restriction roller and the holding cam is in a holding release state, when the drive cam is in an engaged state with the follower.Type: ApplicationFiled: November 23, 2020Publication date: July 1, 2021Applicant: KOYO MACHINE INDUSTRIES CO., LTD.Inventors: Hideto KITATSUJI, Tsutomu TOKUMOTO
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Publication number: 20210102583Abstract: An assembly apparatus includes backup jigs, a press-fitting and caulking part, and an expansion part. The backup jigs is configured to back up arms of a yoke of the cross shaft universal joint from inside in an axial direction. The press-fitting and caulking part is configured to press-fit cup bearings from outside in the axial direction between bearing holes of the arms and a shaft portion of a cross shaft, and configured to caulk the cup bearings. The expansion part is configured to push a wedge body between the backup jigs and to expand the arms outward via the backup jigs. The press-fitting and caulking part is configured to press-fit the cup bearings and to caulk the cup bearings in a state in which the arms are expanded. The expansion part is configured to release an expansion of the arms after the press-fitting and caulking of the cup bearings.Type: ApplicationFiled: September 14, 2020Publication date: April 8, 2021Applicant: KOYO MACHINE INDUSTRIES CO., LTD.Inventors: Hiroyuki NIWA, Takeshi KOYAMA
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Publication number: 20200284289Abstract: A method for manufacturing a spline telescopic shaft according to the present disclosure includes a toothless portion forming step of forming a toothless portion in one of an external tooth of a shaft body and an internal tooth of a tubular body, a resin layer forming step of forming a resin layer by arranging one of the shaft body and the tubular body in a mold including a cavity and injecting a resin into the cavity, the cavity being included in a flat receiving surface that faces tooth flanks of one of the external tooth of the shaft body and the internal tooth of the tubular body, and a cooling step of cooling one of the shaft body including the resin layer and the tubular body including the resin layer to form a lubricant reservoir in the resin layer.Type: ApplicationFiled: February 21, 2020Publication date: September 10, 2020Applicants: JTEKT CORPORATION, KOYO MACHINE INDUSTRIES CO., LTD.Inventors: Naoki TSUJI, Masanori KOBAYASHI, Atsushi TANO, Toshihiro NEZU
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Patent number: 10751852Abstract: In a surface grinding method in which a grinding wheel is dressed with a dressing board on a chuck table by advancing the grinding wheel from a dressing start position and a workpiece on the chuck table is ground by advancing the grinding wheel, the dressing start position is calculated by measuring a thickness of the dressing board and a thickness of the grinding wheel, and the grinding start position is calculated by measuring the thickness of the grinding wheel after the dressing of the grinding wheel with the dressing board.Type: GrantFiled: February 20, 2018Date of Patent: August 25, 2020Assignee: KOYO MACHINE INDUSTRIES CO., LTD.Inventors: Takahiro Hasegawa, Yoshihiro Kurioka, Kazuhiro Yuso
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Patent number: 10167902Abstract: A manufacturing method of a rotating element including a cylindrical fitting portion having a pair of circumferential end portions forming an axial slit between the circumferential end portions, the cylindrical fitting portion being serration-fitted to a rotating shaft, includes: clamping the fitting portion by a clamp jig so that the fitting portion is elastically deformed in an elliptical shape; forming a female serration arranged in an elliptical shape by use of a tool having an elliptical section, the female serration being formed on an inner peripheral surface of the fitting portion elastically deformed in the elliptical shape; and releasing the clamping by the clamp jig so that the arrangement of the female serration is changed to a perfect-circle shape from the elliptical shape.Type: GrantFiled: July 1, 2016Date of Patent: January 1, 2019Assignees: JTEKT CORPORATION, KOYO MACHINE INDUSTRIES CO., LTD.Inventors: Taisho Higuchi, Takeshi Koyama, Taiki Yamamura
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Publication number: 20180257195Abstract: In a surface grinding method in which a grinding wheel is dressed with a dressing board on a chuck table by advancing the grinding wheel from a dressing start position and a workpiece on the chuck table is ground by advancing the grinding wheel, the dressing start position is calculated by measuring a thickness of the dressing board and a thickness of the grinding wheel, and the grinding start position is calculated by measuring the thickness of the grinding wheel after the dressing of the grinding wheel with the dressing board.Type: ApplicationFiled: February 20, 2018Publication date: September 13, 2018Applicant: KOYO MACHINE INDUSTRIES CO., LTD.Inventors: Takahiro HASEGAWA, Yoshihiro KURIOKA, Kazuhiro YUSO
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Patent number: 9707991Abstract: A telescopic shaft includes: an inner shaft where a pair of recessed grooves that face each other in a direction perpendicular to an axis and extend in an axial direction are formed; an outer shaft where a pair of recessed grooves that face each other in the direction perpendicular to the axis and extend in the axial direction are formed; a plurality of rolling bodies that are disposed between each of the recessed grooves and the corresponding recessed groove so as to form a line in the axial direction; a pair of stoppers; and a buffer body unit. Each of the stoppers restricts falling of a rolling body at an end portion of the corresponding line from the corresponding recessed groove of the inner shaft. The buffer body unit integrally includes a pair of buffer bodies, and a connection portion that connects the pair of buffer bodies.Type: GrantFiled: December 28, 2015Date of Patent: July 18, 2017Assignees: JTEKT CORPORATION, KOYO MACHINE INDUSTRIES CO., LTD.Inventors: Futoshi Kamimura, Kiyoshi Iwase, Mitsuharu Ozaki, Daiki Yano, Kazuhide Honda, Yasutaka Fukumoto, Osamu Honda, Naoki Fujimoto, Takashi Maeda
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Patent number: 9669511Abstract: [Problem] To machine a workpiece such as a hard brittle material or difficult-to-cut material innovatively and accurately and to improve the machining rate significantly. [Solution Means] In grinding a workpiece W by a cup grinding wheel 3 while supplying a slurry 5 containing abrasive grains, the grinding wheel 3 is rotated at low peripheral speed. No more than 500 m/min., preferably 30 to 430 m/min., is appropriate for the peripheral speed of the grinding wheel 3. The slurry 5 at a flow rate of no more than 4.0 ml/cm2/h, preferably of 1.0 to 2.0 ml/cm2/h is dropped or sprayed little by little onto a ground surface of the workpiece W.Type: GrantFiled: February 23, 2015Date of Patent: June 6, 2017Assignee: KOYO MACHINE INDUSTRIES CO., LTD.Inventors: Haruyuki Hirayama, Kazuhiro Yusou
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Patent number: 9630645Abstract: A telescopic shaft includes an inner shaft, an outer shaft, a plurality of rolling bodies that are disposed between recessed grooves of the inner shaft and the outer shaft and form a line in an axial direction, a stopper, and a buffer body. The stopper restricts falling of the rolling bodies from the recessed groove of the inner shaft. The buffer body is interposed between the stopper and a rolling body at an end portion of the line. An end surface of the buffer body includes an inclined abutment portion that is inclined with respect to a plane perpendicular to an axis of the inner shaft. The abutment portion abuts against the rolling body at the end portion of the line at a stroke end of the inner shaft with respect to the outer shaft.Type: GrantFiled: December 28, 2015Date of Patent: April 25, 2017Assignees: JTEKT CORPORATION, KOYO MACHINE INDUSTRIES CO., LTD.Inventors: Mitsuharu Ozaki, Daiki Yano, Kazuhide Honda, Yasutaka Fukumoto, Osamu Honda
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Publication number: 20170072529Abstract: [Problem] To enable efficiently grinding a workpiece of a hard brittle material, a difficult-to-cut material, or others at a moderate high load. [Solution Means] When surface-grinding a workpiece by a grinding wheel, a grinding load is monitored while the grinding wheel is reduced in cut-in speed when the grinding load rises and the cut-in speed is increased when the grinding load falls. Respective cut-in speeds with which the grinding wheel has a slower cut-in speed at a larger grinding load have been set in a manner corresponding to a plurality of respective load thresholds of the grinding load, and after starting grinding at a predetermined speed, the grinding wheel is decelerated or accelerated to a corresponding cut-in speed every time the grinding load rises or falls to a predetermined load threshold.Type: ApplicationFiled: August 15, 2016Publication date: March 16, 2017Applicant: KOYO MACHINE INDUSTRIES CO., LTD.Inventors: Kazuhiro YUSOU, Yoshihiro KURIOKA
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Publication number: 20170009814Abstract: A manufacturing method of a rotating element including a cylindrical fitting portion having a pair of circumferential end portions forming an axial slit between the circumferential end portions, the cylindrical fitting portion being serration-fitted to a rotating shaft, includes: clamping the fitting portion by a clamp jig so that the fitting portion is elastically deformed in an elliptical shape; forming a female serration arranged in an elliptical shape by use of a tool having an elliptical section, the female serration being formed on an inner peripheral surface of the fitting portion elastically deformed in the elliptical shape; and releasing the clamping by the clamp jig so that the arrangement of the female serration is changed to a perfect-circle shape from the elliptical shape.Type: ApplicationFiled: July 1, 2016Publication date: January 12, 2017Applicants: JTEKT CORPORATION, KOYO MACHINE INDUSTRIES CO., LTD.Inventors: Taisho HIGUCHI, Takeshi KOYAMA, Taiki YAMAMURA
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Patent number: 9539685Abstract: A workpiece conveyer apparatus of a machine tool corresponding to the unequal pitches among the individual processing stations, smaller in the number of operation steps, shorter in the traveling distance, shorter in the cycle time, capable of saving the space, capable of saving energy, and capable of enhancing the durability. Having a processing station block with five processing stations disposed straightly, slide rails extended and provided straightly along the processing stations, and four sliders movably provided on the slide rails, for loading or unloading workpieces on the processing station, distances of the processing stations are unequal pitches, the longitudinal dimension of the processing station block is set as small as possible, two outside sliders in the longitudinal direction of the processing station block are integrally coupled to each other, and two inside sliders are integrally coupled to each other.Type: GrantFiled: January 28, 2015Date of Patent: January 10, 2017Assignee: KOYO MACHINE INDUSTRIES CO., LTD.Inventor: Kazunori Kurahashi
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Patent number: 9452444Abstract: A method of manufacturing a spline telescopic shaft, includes a sliding step of sliding in an axial direction an inner shaft manufacturing intermediate member and an outer shaft manufacturing intermediate member, in one of which a resin coating is disposed on splines. In the sliding step, a sliding load of the inner shaft manufacturing intermediate member and the outer shaft manufacturing intermediate member is detected, and sliding is ended at a timing when the detected sliding load reaches a threshold load which is determined based on an initial sliding load detected at a start of the sliding.Type: GrantFiled: January 22, 2014Date of Patent: September 27, 2016Assignees: JTEKT CORPORATION, KOYO MACHINE INDUSTRIES CO., LTD.Inventors: Naoto Miyawaki, Kenji Higashi, Masanori Kobayashi, Shoji Sasaki, Seijun Inoue, Yoshinobu Ogura
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Patent number: 9404530Abstract: A cross shaft joint includes a bearing cup, a cross shaft, and a joint yoke. The bearing cup includes a cylindrical portion in which an opening portion for receiving a shaft portion is formed in one end of the cylindrical portion in an axis direction, and a bottom portion that closes the other end of the cylindrical portion in the axis direction. The bearing cup is press-fitted into the fitting hole and supports the shaft portion through a rolling element so that the shaft portion is able to rotate. The bearing cup is fitted onto the shaft portion inside the fitting hole and holds the rolling element with the shaft portion. A diameter of an inner peripheral surface of the cylindrical portion is smaller on the opening portion side than the bottom portion side in a free state of the bearing cup before being press-fitted into the fitting hole.Type: GrantFiled: June 17, 2014Date of Patent: August 2, 2016Assignees: JTEKT CORPORATION, KOYO MACHINE INDUSTRIES CO., LTD.Inventors: Takeshi Koyama, Masanori Kobayashi, Hirotsugu Kusano, Kenichi Hashimoto, Hiroshi Kobayashi
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Publication number: 20160185379Abstract: A telescopic shaft includes an inner shaft, an outer shaft, a plurality of rolling bodies that are disposed between recessed grooves of the inner shaft and the outer shaft and form a line in an axial direction, a stopper, and a buffer body. The stopper restricts falling of the rolling bodies from the recessed groove of the inner shaft. The buffer body is interposed between the stopper and a rolling body at an end portion of the line. An end surface of the buffer body includes an inclined abutment portion that is inclined with respect to a plane perpendicular to an axis of the inner shaft. The abutment portion abuts against the rolling body at the end portion of the line at a stroke end of the inner shaft with respect to the outer shaft.Type: ApplicationFiled: December 28, 2015Publication date: June 30, 2016Applicants: JTEKT CORPORATION, KOYO MACHINE INDUSTRIES CO., LTD.Inventors: Mitsuharu Ozaki, Daiki Yano, Kazuhide Honda, Yasutaka Fukumoto, Osamu Honda
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Publication number: 20160185378Abstract: A telescopic shaft includes: an inner shaft where a pair of recessed grooves that face each other in a direction perpendicular to an axis and extend in an axial direction are formed; an outer shaft where a pair of recessed grooves that face each other in the direction perpendicular to the axis and extend in the axial direction are formed; a plurality of rolling bodies that are disposed between each of the recessed grooves and the corresponding recessed groove so as to form a line in the axial direction; a pair of stoppers; and a buffer body unit. Each of the stoppers restricts falling of a rolling body at an end portion of the corresponding line from the corresponding recessed groove of the inner shaft. The buffer body unit integrally includes a pair of buffer bodies, and a connection portion that connects the pair of buffer bodies.Type: ApplicationFiled: December 28, 2015Publication date: June 30, 2016Applicants: JTEKT CORPORATION, KOYO MACHINE INDUSTRIES CO., LTD.Inventors: Futoshi KAMIMURA, Kiyoshi IWASE, Mitsuharu OZAKI, Daiki YANO, Kazuhide HONDA, Yasutaka FUKUMOTO, Osamu HONDA, Naoki FUJIMOTO, Takashi MAEDA
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Publication number: 20150239089Abstract: [Problem] To machine a workpiece such as a hard brittle material or difficult-to-cut material innovatively and accurately and to improve the machining rate significantly. [Solution Means] In grinding a workpiece W by a cup grinding wheel 3 while supplying a slurry 5 containing abrasive grains, the grinding wheel 3 is rotated at low peripheral speed. No more than 500 m/min., preferably 30 to 430 m/min., is appropriate for the peripheral speed of the grinding wheel 3. The slurry 5 at a flow rate of no more than 4.0 ml/cm2/h, preferably of 1.0 to 2.0 ml/cm2/h is dropped or sprayed little by little onto a ground surface of the workpiece W.Type: ApplicationFiled: February 23, 2015Publication date: August 27, 2015Applicant: KOYO MACHINE INDUSTRIES CO., LTD.Inventors: Haruyuki HIRAYAMA, Kazuhiro YUSOU