Abstract: An insulation hanger for supporting a compressible insulation blanket upon a supporting wall which is formed of three pieces, the first of which is an end weldable stud welded to the supporting surface and upon which the blanket to be secured is impaled. The end weldable stud includes a plurality of annular grooves of reduced cross section providing a shoulder at the juncture between the groove and the body of the stud. A flat washer like blanket retainer is utilized which has a keyhole aperture which permits the retainer to pass over the stud through a larger hole to compress the blanket and thereafter to be moved translationally to an aperture of size approximating the groove to interlock the blanket retainer with the shoulder of the stud.

Abstract: An insulating system for walls of furnaces, kilns and the like including apparatus and methods for retaining the system in place. The system includes a crisscross pattern of insulation blankets positioned against the wall, a vapor barrier and high temperature modular insulation blocks positioned against the vapor barrier. The apparatus and methods for retaining the system in place utilize studs welded to the wall upon which the insulation blanket and vapor barrier are impaled and between which are positioned the modular blocks. A block retaining pin with a notched portion midway thereof cooperates with an aperture in the end of the stud permitting the pin to pass through the aperture of the stud piercing the wall of block to retain the block while the pin is rotated to provide an interlock of the notched portion of the pin with the aperture of the stud.

Abstract: Method and apparatus for securing abrasion resistant members to metallic surfaces to line the metallic surfaces for protection against wear is disclosed. The abrasion resistant members include an aperture therein having a taper in the bottom of the aperture. An end weldable stud of length less than the thickness of the abrasion resistant member is welded through the aperture to the metallic surface to be lined. A cup shaped spring retainer clip having side walls of dimension greater than the aperture and a stud engaging aperture of dimension less than the diameter of the stud is driven over the stud through the aperture of the abrasion resistant member into engagement with the taper of the aperture of the abrasion resistant member to draw the abrasion resistant member into firm securement with the metallic surface. An abrasion resistant plug is secured within the aperture of the abrasion resistant member following installation.

Abstract: The present disclosure is for improvements to metallic refractory anchors heretofore in use which are of a general S type configuration and which are welded to metallic walls of vessels to secure in place refractory insulation of a high abrasion resistance. The improvements consist of reforming the weld end of the S anchor in a manner to reduce the length to width ratio of the weld end to approximately no greater than 6 to 1 to permit stud welding of the anchor by the stud end welding technique. Additional metallic members are resistance welded to the weld end of the anchor to decrease the length to width ratio to within the range capable of stud welding. The additional metallic members may be formed of separate members or by extended legs of the metal anchor folded back onto a weld projection and resistance welded in place.

Abstract: An insulating system for walls of furnaces, kilns and the like including apparatus and methods for retaining the system in place. The system includes a crisscross pattern of insulation blankets positioned against the wall, a vapor barrier and high temperature modular insulation blocks positioned against the vapor barrier. The apparatus and methods for retaining the system in place utilize studs welded to the wall upon which the insulation blanket and vapor barrier are impaled and between which are positioned the modular blocks. A block retaining pin with a notched portion midway thereof cooperates with an aperture in the end of the stud permitting the pin to pass through the aperture of the stud piercing the wall of block to retain the block while the pin is rotated to provide an interlock of the notched portion of the pin with the aperture of the stud.

Abstract: Improvements to stud welding equipment having automatic stud feeding apparatus. The stud receiving chamber and receiving chamber entrance are positioned for top loading of the studs being fed through a stud loading tube. The stud loading tube and attached stud feed tube are detachably connected to the stud welding gun by a stud block and disconnect assembly which includes a transversely movable slider which provides the dual function of providing the detachable interlock with the stud welding gun and blockage of the stud loading tube when the assembly is detached.

Abstract: Stick and stud welding apparatus which utilizes a microprocessor and related RAMs, ROMs and peripheral interface devices to control the welding parameters. The ideal desired weld current and weld cycles in the case of stud welding can be selected depending upon the mode of operation and/or stud conditions. The program for the microprocessor instructs the microprocessor to periodically compare the actual welding current to the ideal current, compute the difference and alter the phase firing time of an SCR bridge to compensate or adjust the welding current to the ideal current. In the case of stud welding mode, the program further instructs the microprocessor to reference the selected number of cycles, compute the total energy delivered across the stud and workpiece gap from actual current, welding terminal voltage and time and enlarge the number of actual weld cycles to a given percentage of that initially selected to provide a total energy input to the stud as selected.

Abstract: Method and apparatus for simultaneously welding by the stud end welding technique a stud having two or more ends. The stud includes at least one elongated relatively thin metallic projection from each end of the stud to be welded. The method and apparatus maintains a current density in a given projection sufficient to disintegrate the projection with consequent arc initiation. The resultant arcs melt all stud ends and plate. The molten ends are lowered into the pools at a controlled rate at which time the current is extinguished and the material solidifies.