Patents Assigned to Kuraray Chemical Co., Ltd.
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Patent number: 8226747Abstract: An object of the present invention is to provide an adsorbent suitable as an adsorbent for a canister which is capable of reducing an amount of evaporated fuel gas released into the atmosphere even where a motor vehicle is allowed to park for a prolonged period of time, a process for producing the adsorbent as well as a canister using the adsorbent and a method for using the canister. The above object can be accomplished by an adsorbent in which an integrated volume of pores having an average diameter of 3,000 to 100,000 nm as measured with a mercury porosimeter is 6.5 mL/dl or more and an equilibrium adsorption as measured in an n-butane volume concentration of 2,000 ppm is 0.16 g/dL or more, a process for producing the adsorbent, as well as a canister and a method for using the canister.Type: GrantFiled: August 29, 2008Date of Patent: July 24, 2012Assignee: Kuraray Chemical Co., Ltd.Inventors: Tetsuya Hanamoto, Susumu Abe, Kenichi Ishikawa
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Publication number: 20120132578Abstract: The present invention provides molded activated carbon, and the molded activated carbon is produced by molding a mixture containing powdery activated carbon (a) having a median particle size of 80 ?m to 120 ?m and a standard deviation ?g of 1.3 to 1.9 in a particle size distribution and a fibrous binder (b). The molded activated carbon of the present invention has excellent removability for free residual chlorine, volatile organic compounds, CAT, and 2-MIB and excellent turbidity filterability, and is for use as a water purifier cartridge or the like.Type: ApplicationFiled: August 6, 2010Publication date: May 31, 2012Applicant: KURARAY CHEMICAL CO., LTD.Inventors: Hiroe Yoshinobu, Satoru Arita, Shuji Kawasaki
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Patent number: 7785407Abstract: The present invention provides an evaporated fuel gas adsorbent, an evaporated fuel gas trapping apparatus that uses the adsorbent, an activated carbon, and a process for producing the activated carbon. The evaporated fuel gas adsorbent is capable of improving adsorptivity and desorptivity by reliably preventing a temperature rise and a temperature fall caused by heat generated in response to the adsorption and desorption of evaporated fuel gas, is capable of achieving a size reduction of the device, and is capable of being easily produced. The activated carbon has high mechanical strength and high abrasive resistance, has many pores suitable to adsorb an organic solvent, especially, evaporated fuel gas, and has a high packing density. The activated-carbon producing process is industrially advantageous.Type: GrantFiled: August 25, 2005Date of Patent: August 31, 2010Assignee: Kuraray Chemical Co., Ltd.Inventors: Susumu Abe, Shizuo Ishimura, Takanori Kitamura, Yoshifumi Egawa, Akira Miyake, Takayuki Yamada, Tetsuya Hanamoto
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Publication number: 20100212496Abstract: An object of the present invention is to provide an adsorbent suitable as an adsorbent for a canister which is capable of reducing an amount of evaporated fuel gas released into the atmosphere even where a motor vehicle is allowed to park for a prolonged period of time, a process for producing the adsorbent as well as a canister using the adsorbent and a method for using the canister. The above object can be accomplished by an adsorbent in which an integrated volume of pores having an average diameter of 3,000 to 100,000 nm as measured with a mercury porosimeter is 6.5 mL/dl or more and an equilibrium adsorption as measured in an n-butane volume concentration of 2,000 ppm is 0.16 g/dL or more, a process for producing the adsorbent, as well as a canister and a method for using the canister.Type: ApplicationFiled: August 29, 2008Publication date: August 26, 2010Applicant: Kuraray Chemical Co., Ltd.Inventors: Tetsuya Hanamoto, Susumu Abe, Kenichi Ishikawa
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Patent number: 7759289Abstract: In activated carbon obtained by subjecting a carbonaceous material to an activation treatment, the overall content of alkali metals is set at 100 ppm or less, or the overall content of heavy metals is set at 20 ppm or less and the overall content of alkali metals is set at 200 ppm or less. In cases where such activated carbon is used as a raw material in electronic devices, the formation of dendrites by the reductive deposition of alkali metals or heavy metals tends not to occur, so that problems such as short-circuiting or the like tend not to arise, and a good rate of self-discharge retention is shown.Type: GrantFiled: July 3, 2003Date of Patent: July 20, 2010Assignees: Kuraray Chemical Co., Ltd., Honda Giken Kogyo Kabushiki KaishaInventors: Hideharu Iwasaki, Nozomu Sugo, Mitsunori Hitomi, Shushi Nishimura, Takeshi Fujino, Shigeki Oyama, Yuji Kawabuchi
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Publication number: 20100113266Abstract: The invention aims at providing a mercury adsorbent which is optimized in base activated carbon, sulfur amount carried, and heat treatment conditions, and is enhanced in mercury adsorption performance, and a process for producing the adsorbent, which can be put into industrial practice advantageously. The aim is attained by a mercury adsorbent made up of sulfur-carried activated carbon, with which sulfur is carried on activated carbon and which exhibits a sulfur peak top of the temperature of sulfur desorption at 534° C. to 537° C. in a calorimetric curve measured by a differential scanning calorimeter at a temperature rise rate of 10° C./minute under a nitrogen atmosphere, and a process for production of the adsorbent.Type: ApplicationFiled: May 26, 2008Publication date: May 6, 2010Applicant: Kuraray Chemical Co. Ltd.Inventors: Susumu Abe, Tetsuya Hanamoto, Yoshifumi Egawa
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Patent number: 7709415Abstract: Activated carbon useful as polarizable electrode material for an electric double-layer capacitor can be obtained by mixing a carbonaceous material and an alkali metal hydroxide while maintaining a solid state, granulating the obtained mixture while maintaining its solid state, dehydrating the obtained granulated substance while maintaining its solid state, and subjecting the granulated dehydration product obtained in the dehydration step to an activation treatment. The preferred pressure of the granulation treatment in the granulation step is 0.01 to 300 Torr, and the preferred temperature of the granulation treatment is 90 to 140° C. The preferred pressure of the dehydration treatment in the dehydration step is 0.01 to 10 Torr, and the preferred temperature of the dehydration treatment is 200 to 400° C.Type: GrantFiled: April 22, 2003Date of Patent: May 4, 2010Assignees: Kuraray Chemical Co., Ltd., Honda Giken Kogyo Kabushiki KaishaInventors: Nozomu Sugo, Hideharu Iwasaki, Takanori Kitamura, Tatsuo Morotomi, Tsuyoshi Kowaka, Teruhiro Okada, Shushi Nishimura, Takeshi Fujino, Shigeki Oyama, Yuji Kawabuchi
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Publication number: 20100074463Abstract: A material for improving the sound pressure level at the bass reproduction limit of the present invention is composed of an activated carbon having a cumulative pore volume of 0.4 ml/g or more for the pores each having a radius of 50 angstroms or less. Preferably, this activated carbon has a cumulative pore volume of 0.1 ml/g or less for the pores each having a radius of 7 angstroms or less. In particular, when a sound pressure level improving material in which the activated carbon has a cumulative pore volume of 0.5 ml/g or more for the pores each having a radius of 18 angstroms or less is installed in a cabinet of a loudspeaker device, the material alleviates pressure fluctuations of a gas within the cabinet caused by vibration of a loudspeaker, and thus a very good bass reproduction effect is attained. Moreover, in the case where a sound pressure level improving material in which the activated carbon has a cumulative pore volume of 0.Type: ApplicationFiled: July 4, 2008Publication date: March 25, 2010Applicants: Kuraray Chemical Co., Ltd., Panasonic CorporationInventors: Yoshiharu Fukunishi, Takanori Kitamura, Kengo Tabata, Toshiyuki Matsumura, Shuji Saiki, Yoshimichi Kajihara, Satoshi Koura
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Patent number: 7670408Abstract: It is an object of the present invention to provide an industrially viable PSA process that requires small volumes of molecular sieve carbon and feed air. In order to achieve the above object, the PSA process uses the molecular sieve carbon satisfying the following relationships (I) and (II). (1)ln C?0.325+5.14×ln {(0.64+0.098)×Q/(P+0.098)}??(I) (2)ln U?2.124?0.135×ln C??(II) where C indicates an oxygen level (ppm) in the nitrogen gas product; Q indicates a volume of nitrogen gas produced per minute per unit effective volume of a single adsorption column; P indicates an adsorption pressure (MPa); and U indicates a ratio of the volume of the feed air to the volume of the nitrogen gas produced.Type: GrantFiled: August 9, 2005Date of Patent: March 2, 2010Assignee: Kuraray Chemical Co., Ltd.Inventor: Yukihito Ota
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Patent number: 7666507Abstract: To provide an activated carbon sheet molding that can reduce a leak amount of fuel vapor, realize small ventilation resistance, and is excellent in moldability and strength, and an element for a fuel evaporative emission preventing device for preventing evaporative emission of fuel vapor from a fuel tank system and an intake system by using the activated carbon sheet molding. The object can be achieved by an activated carbon sheet molding made of activated carbon that satisfies b/a=0.3 through 0.55 provided that a 100%-concentration n-butane adsorbing amount per 100 parts by weight of activated carbon at 40° C. is defined as a parts by weight, and a 1%-concentration n-butane adsorbing amount is defined as b parts by weight.Type: GrantFiled: June 11, 2004Date of Patent: February 23, 2010Assignee: Kuraray Chemical Co., Ltd.Inventors: Kenichi Ishikawa, Susumu Abe, Shizuo Ishimura
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Publication number: 20090038477Abstract: The present invention provides an evaporated fuel gas adsorbent, an evaporated fuel gas trapping apparatus that uses the adsorbent, an activated carbon, and a process for producing the activated carbon. The evaporated fuel gas adsorbent is capable of improving adsorptivity and desorptivity by reliably preventing a temperature rise and a temperature fall caused by heat generated in response to the adsorption and desorption of evaporated fuel gas, is capable of achieving a size reduction of the device, and is capable of being easily produced. The activated carbon has high mechanical strength and high abrasive resistance, has many pores suitable to adsorb an organic solvent, especially, evaporated fuel gas, and has a high packing density. The activated-carbon producing process is industrially advantageous.Type: ApplicationFiled: August 25, 2005Publication date: February 12, 2009Applicant: Kuraray Chemical Co., Ltd.Inventors: Susumu Abe, Shizuo Ishimura, Takanori Kitamura, Yoshifumi Egawa, Akira Miyake, Takayuki Yamada, Tetsuya Hanamoto
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Patent number: 7410510Abstract: A process for producing an activated carbon for an electrode of an electric double-layer capacitor, includes a step of subjecting a carbonized material to an alkali activating treatment, wherein the carbonized material has an average true specific gravity of 1.450 to 1.650 and a variation of the true specific gravities of 0.025 or less.Type: GrantFiled: September 10, 2004Date of Patent: August 12, 2008Assignees: Honda Motor Co., Ltd., Kuraray Chemical Co., Ltd.Inventors: Takeshi Fujino, Shushi Nishimura
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Publication number: 20080063592Abstract: An active carbon produced from an infusible carbonaceous material as a raw material, which active carbon when used for prevention of automobile fuel evaporation, etc., would not cause any trouble attributed to dust generation, exhibiting reduced pressure loss; and a process for producing the same. There is provided a spherical active carbon produced from an infusible solid carbon material as a raw material, wherein providing that x represents an average particle diameter (mm) and y an MS hardness (%), when x is in the range of 0.5 to 20, y is ?100×(1-0.8×1.45(0.3-x)).Type: ApplicationFiled: May 16, 2005Publication date: March 13, 2008Applicant: KURARAY CHEMICAL CO., LTDInventors: Fumio Nakahara, Kuroo Kizaki, Akira Miyake
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Publication number: 20070277788Abstract: A high-density evaporated fuel gas adsorbent and process for forming such capable of preventing temperature rise and temperature fall caused with adsorption and desorption of an evaporated fuel gas, capable of stably maintaining adsorbing and desorbing properties of the adsorbent, and capable of preventing a heat storage component from leaking out therefrom. The adsorbent is formed by mixing together microcapsules in each of which a substance that absorbs or releases heat in response to phase change is encased and activated carbon in which pore volume in an average pore diameter of 50 nm to 1000 nm is 0.3 mL/g or more and in which half-value width of a D-band peak in the vicinity of 1360 cm?1 and half-value width of a G-band peak in the vicinity of 1580 cm?1 are both equal to 100 cm?1 or more in a Raman spectroscopic analysis, and by molding these integrally.Type: ApplicationFiled: August 9, 2005Publication date: December 6, 2007Applicant: Kuraray Chemical Co., Ltd.Inventors: Yoshifumi Egawa, Takanori Kitamurai, Susumu Abe, Shizuo Ishimura
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Publication number: 20070261550Abstract: It is an object of the present invention to provide an industrially viable PSA process that requires small volumes of molecular sieve carbon and feed air. In order to achieve the above object, the PSA process uses the molecular sieve carbon satisfying the following relationships (I) and (II). (1)ln C?0.325+5.14×ln {(0.64+0.098)×Q/(P+0.098)}??(I) (2)ln U?2.124?0.135×ln C??(II) where C indicates an oxygen level (ppm) in the nitrogen gas product; Q indicates a volume of nitrogen gas produced per minute per unit effective volume of a single adsorption column; P indicates an adsorption pressure (MPa); and U indicates a ratio of the volume of the feed air to the volume of the nitrogen gas produced.Type: ApplicationFiled: August 9, 2005Publication date: November 15, 2007Applicant: Kuraray Chemical Co., Ltd.Inventor: Yukihito Ota
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Patent number: 7214646Abstract: To produce activated carbon for an electrode of an electric double-layer capacitor, the following steps are carried out sequentially: a step of subjecting a massive mesophase pitch to a pulverizing treatment to provide a pulverized powder; a step of subjecting the pulverized powder to an infusibilizing treatment under conditions of a temperature in a range of 300° C. (inclusive) to 450° C. (inclusive) in the atmospheric air current, a step of subjecting the pulverized powder to a carbonizing treatment under conditions of a temperature in a range of 600° C. (inclusive) to 900° C. (inclusive) in an inert gas current to provide a carbonized powder, a step of subjecting the carbonized powder to an alkali activating treatment under conditions of a temperature in a range of 500° C. (inclusive) to 1,000° C. (inclusive) in an inert gas atmosphere, followed by the post treatments, thereby producing alkali-activated carbon, and a step of subjecting the alkali-activated carbon to a pulverizing treatment.Type: GrantFiled: August 9, 2000Date of Patent: May 8, 2007Assignees: Honda Giken Kogyo Kabushiki Kaisha, Kuraray Chemical Co., Ltd., Kashima Oil Co., Ltd.Inventors: Takeshi Fujino, Shigeki Oyama, Naohiko Oki, Minoru Noguchi, Kenji Sato, Shushi Nishimura, Takashi Maeda, Yuji Kawabuchi, Takahiro Haga
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Publication number: 20070078056Abstract: A pelletized activated carbon and canister capable of reducing the amount of fuel gases evaporated and emitted into the atmosphere when a vehicle is stopped for a long time. A method for preparing the pelletized activated carbon including adding a binder and water to a powdery or granular activated carbon where the binder includes a cement (A) and at least one of a bentonite-based compound, a cellulose-based compound, and a polyvinyl alcohol-based compound; and the cement (A) is 30% by weight or more of the weight ratio of the solids; further including mixing with water to produce pellets of activated carbon. Pelletized activated carbon can be obtained by further hardening, drying, and cooling.Type: ApplicationFiled: September 15, 2006Publication date: April 5, 2007Applicant: Kuraray Chemical Co., Ltd.Inventors: Susumu Abe, Kuroo Kizaki, Tetsuya Hanamoto
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Patent number: 7154738Abstract: A polarizing electrode for an electric double layer capacitor has good moldability and is capable of achieving higher density of electrode and higher capacity. An electric double layer capacitor employs the same. The polarizing electrode for an electric double layer capacitor is made of an activated carbon obtained by activating a hard-to-graphitize material (for example, phenol resin) with water vapor, and the activated carbon has a median particle size within a range from 4 ?m to 8 ?m in the particle size distribution as measured by a laser diffraction method and a benzene adsorption ratio of not less than 47.0% and not more than 60% by weight of activated carbon.Type: GrantFiled: November 26, 2003Date of Patent: December 26, 2006Assignees: Honda Motor Co., Ltd., Kuraray Chemical Co., Ltd.Inventors: Shigeki Oyama, Manabu Iwaida, Kenichi Murakami
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Publication number: 20060163151Abstract: A composite adsorbent which comprises a composite powder composed of a particulate compound, a plastic powder adhered to the compound, and at least one adsorptive substance selected from powdery, particulate and fibrous substances; a composite material adsorbent which comprises a particulate compound and at least one adsorptive substance selected from powdery, particulate and fibrous substances, both of which have the plastic powder adhered thereto; methods for producing composite adsorbents; a water purification material comprising a composite adsorbent; and a water purifier comprising a composite material. The composite adsorbent exhibits a reduced resistance when a liquid passes through it, and is excellent in performance capabilities for the removal of free chlorine, THM, a heavy metal and the like. The composite adsorbent also provides water transmitted through it with satisfactory clarity, and is less prone to cause discrepancies in performance capabilities between respective purifiers.Type: ApplicationFiled: October 28, 2003Publication date: July 27, 2006Applicant: Kuraray Chemical Co., Ltd.Inventors: Shuji Kawasaki, Haruo Nakada, Yasuhiro Tajima, Hiroe Yoshinobu, Erika Maeda, Kiyoto Otsuka
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Publication number: 20060154815Abstract: To provide useful general-purpose pelletized activated carbon and an industrially advantageous production method for pelletized activated carbon. The above-mentioned object is achieved by pelletized activated carbon that is pelletized by using, as binders, at least one kind of binder selected from a group (A group) consisting of acrylic emulsions and acryl-styrene-based emulsions and at least one kind of binder selected from a group (B group) consisting of cellulose ether and polyvinyl alcohol-based polymers, and a production method for the same.Type: ApplicationFiled: January 12, 2005Publication date: July 13, 2006Applicant: Kuraray Chemical Co., Ltd.Inventors: Susumu Abe, Shizuo Ishimura