Abstract: An apparatus is disclosed for engaging and releasing a plurality of items. The apparatus comprises a frame having a longitudinally extending support member and at least one group of engagement unit. Each engagement unit has at least one engagement member, and each engagement unit is adapted for engaging, and disengaging from at least one item. Each of the engagement units in the one group is mounted in series for longitudinal movement on the longitudinal support member, and each one of the plurality of engagement units is interconnected to at least one other of the plurality of engagement units. A movement apparatus is provided for engaging at least one but not all of the plurality of engagement units in the one group to displace the group longitudinally on the longitudinal support member.

Abstract: A system is disclosed for loading a plurality of items into a plurality of containers. The system may include a plurality of pucks, each puck adapted to retain an item. A puck delivery sub-system may include a puck-infeed conveyor to move each of the pucks along an in-feed conveyor path, and a transition apparatus operable to facilitate the transition of the pucks to a continuous puck unloading conveyor. The puck un-loading conveyor may have a releasable engagement mechanism such that when each of the pucks is engaged with said puck unloading conveyor, each of said pucks is fixed in a relative longitudinal position relative to the puck unloading conveyor. An item transfer apparatus may transfer an item from each puck when engaged with the puck un-loading conveyor, to a corresponding container.

Abstract: A system for loading a plurality of items in series into a receptacle held in an item holding device, comprises a plurality of item holding devices each adapted for holding an item receptacle adapted to hold a plurality of items. A holding devices moving apparatus such as a conveyor, moves the plurality of item holding devices through an item loading station with the item receptacles being oriented at a first angle to the horozinal. An item delivery apparatus delivers a plurality of items separately in series at an item orientation that is at a second angle to the item receptacles. The item delivery apparatus may include a metering device comprising a wheel member having a plurality of generally radially extending, generally equally spaced finger members, with all adjacent finger members being configured at a distance there between proximate end portions of said adjacent finger members. The radial position of the fingers, and thus the distance between end portions, is adjustable.

Abstract: A rotary object feeder comprises a sun member having a sun axis and being rotatable about a sun axis of rotation at a rotational speed of W1. The feeder also has a planetary member mounted for connection to the sun member, the planetary member having a planetary axis located at a constant distance X from the sun axis. The planetary member is rotatable about the planetary axis of rotation and is also mounted for rotation around the sun axis with the sun member. The planetary member is rotated about the planetary axis at a rotational speed of W3 which is opposite in direction to W1. N pick-up members are mounted on the planetary member, where N is an integer greater than or equal to 3. The pick up members are rotatable with the planetary member about the planetary axis and rotate with the planetary member around the sun axis.

Abstract: A method of loading a tray with at least one layer of items includes forming a plurality items into a group of items, moving the first group in a first generally horizontal direction so that the items are received through a top opening of the tray to form a layer of items that at least partially covers the upper surface of said base. The method also includes moving the tray loaded with the group of items in a generally vertical direction. The vertical direction may be downward. The tray may then be moved again in a horizontal direction. Also a system is provided to perform the aforesaid method.

Abstract: A rotary object feeder comprises a sun member having a sun axis and being rotatable about a sun axis of rotation at a rotational speed of W1. The feeder also has a planetary member mounted for connection to the sun member, the planetary member having a planetary axis located at a constant distance X from the sun axis. The planetary member is rotatable about the planetary axis of rotation and is also mounted for rotation around the sun axis with the sun member. The planetary member is rotated about the planetary axis at a rotational speed of W3 which is opposite in direction to W1. N pick-up members are mounted on the planetary member, where N is an integer greater than or equal to 3. The pick up members are rotatable with the planetary member about the planetary axis and rotate with the planetary member around the sun axis.

Abstract: A system can re-orient a series of objects, such as containers, including pouches, from a first orientation that is one of several possible orientations, to a pre-selected second orientation. The system includes an orientation apparatus that can move a series of objects from their first orientation to the pre-selected second orientation by a movement sequence. The system includes a sensor system, such as a vision system, for detecting which of said several orientations is the first orientation. The orientation apparatus responds to a signal from said sensor, and performs a pre-determined movement sequence based on the detected first orientation.

Abstract: A rotary diverter can be operated at high speed to divert selected products from one conveyor to a vertically displaced second conveyor. The rotary diverter can have at least one rotary member with a plurality of radial arms. Each radial arm can have an end effector with a lifting platform. A timing belt may be coupled to each end effector to the rotary member in order to keep the lifting platform substantially horizontal. A control system is provided to control a drive mechanism for rotating the rotary member. As the rotary member rotates, the lifting platform of the end effector rises through the first conveyor to lift a selected product over the second conveyor. As the rotary member continues to rotate the lifting platform can then descend through the second conveyor to deliver the selected product upon the second conveyor.

Abstract: A conveyor system has a bucket with a pivoting side wall. The pivoting movement of the leading side wall is actuated by a cam follower which engage; a cam rail. As the bucket passes through a carton loading station, the cam rail moves the cam follower to adjust the rotational position of the side wall. This pivoting movement will push back the leading side flap of a carton, thus making the loading of the carton easier. For different sized cartons, the transverse position of the cam rail can be adjusted thus altering the relevant rotational movement of the pivoting side wall.

Abstract: A product stuffer has a bucket train, a carton conveyor which, at a stuffing station, parallels the bucket train and is arranged for conveying a carton adjacent to, and in registration with, an outlet end of a bucket in the bucket train, and a product pusher train which, at the stuffing station, parallels said bucket train and is arranged for providing a product pusher adjacent to, and in registration with, an inlet end of a bucket in the bucket train. Each bucket in the bucket train is open-ended and has a floor with a plurality of parallel grooves which slope toward one sidewall of the bucket and a ceiling with a plurality of parallel grooves which slope away from the one sidewall. Consequently, products in a sheaf of upstanding products inserted into the bucket are urged to lean over as the sheaf is pushed through the bucket so that a shingled sheaf of products leaves the bucket. The shingled sheaf may be stuffed into a carton having a lesser height than that of a sheaf of upstanding products.

Abstract: A system for loading two items, such as bags, into a bucket on a bucket conveyor, first selects a first item for delivery to a second loading station. Thereafter, a second item is delivered to a first loading station and then loaded into a bucket at the first loading station. The bucket is then moved to the second loading station where it is loaded with the first item.

Abstract: The present invention is directed to a rotary object feeder, which feeds objects from a by rotating the objects from a pick-up location to a drop-off location. The object is picked-up by at least one pick-up member having a suction cup. Suction at the suction cup is controlled by a vacuum generator proximate the suction cup. Additionally, a control valve is interconnected to a programmable controller that controls the presence or absence of suction at the suction cup. The controller may be dynamically programmed for flexibly adjusting the pick-up and drop-off locations for objects. The controller may further advance the turn-off position of vacuum at the suction cup, in order to implement a speed compensation system to accurately deliver objects to the drop-off location. The invention is particular well suited for use as a rotary carton feeder.