Abstract: An air control system for a low pressure continuous dense phase convey system employs a non-critical air flow control system that allows for a supply pressure to be only incrementally larger than a convey pressure. The convey system has an inlet for introduction of pressurized air into the system and an airlock associated with a feedpoint for introduction of particulate into the system. A first pressure sensor is positioned immediately downstream of an air source to measure the supply pressure, and a second pressure transducer is positioned proximate an airlock to measure the convey pressure. The non-critical air flow control system is dependent on the supply and convey pressures and a position of a control valve, such as a sonic nozzle. The difference between the convey pressure and the supply pressure is less than 10% of the supply pressure.

Abstract: An air control system for a low pressure continuous dense phase convey system employs a non-critical air flow control system that allows for a supply pressure to be only incrementally larger than a convey pressure. The convey system has an inlet for introduction of pressurized air into the system and an airlock associated with a feedpoint for introduction of particulate into the system. A first pressure sensor is positioned immediately downstream of an air source to measure the supply pressure, and a second pressure transducer is positioned proximate an airlock to measure the convey pressure. The non-critical air flow control system is dependent on the supply and convey pressures and a position of a control valve, such as a sonic nozzle. The difference between the convey pressure and the supply pressure is less than 10% of the supply pressure.

Abstract: A dust collector system including a plurality of air filters that are at least partially self-cleaning via a pulsed air system. The dust collector system presents a self-aligning, tool-free assembly for providing the pulsed air. The pulsed air system comprises an air distribution assembly including an air distribution manifold having a plurality of purge pipes and a frame for supporting at least some of the purge pipes, wherein at least two or more of the purge pipes are coupled together in a generally unitary assembly; and a positioning assembly for selectively positioning and removably locking the air distribution manifold in either of a service position or an operational position.

Abstract: An air classification device for separation of solids comprising an input system, a first solid separator system, an output system, and an emission containing system. The emission containing system employs supplemental air lines, a supplemental air source, and high-velocity air knives to create negative air pressure at any opening in the device. The negative air pressure induces air to move into the device and prevents polluted air from escaping the device at the openings.

Abstract: A vacuum modulating air control valve includes a valve body with air intake ports, an output port, and a valve throat. A valve member is slidably mounted within the valve body between open positions relative to the valve throat and a closed position, to which the valve member is urged by a valve spring. A pneumatic cylinder has a piston forming a vacuum chamber and has a piston rod connected to the valve member. The output port is connected to a feedpoint of a vacuum conveying system, and the vacuum chamber is connected to a vacuum line communicating with the vacuum conveying system. A vacuum level within the vacuum chamber retracts the valve member from the throat, thereby admitting ambient air into the vacuum conveying system to control a material-to-air ratio within the system.

Abstract: A cartridge filter is adapted for mounting on a tube sheet in a baghouse filter system and can be configured for removal from either the top or the bottom of the tube sheet. The cartridge filter includes a filter tube with proximate and distal ends and a filter tube passage extending therebetween. The filter tube includes a media element and mounts a tube mounting assembly on its proximate end and a cap on its distal end. The tube mounting assembly includes a boot for attachment to either the tube sheet in a top removal configuration or to a bagcup mounted on the tube sheet in a bottom removal configuration. The tube mounting assembly also includes a connector which is molded onto the boot and which pots the filter tube proximate end.

Abstract: A continuous dense phase conveying system and method regulates and modulates the volume of gas flowing at a low velocity within a material conveying pipe. In response to air volume leakage through a rotary airlock valve, a controller adjusts a flow control valve to maintain the volume of air for conveying at a selected level. The flow control valve has a venturi-shaped output section. The flow control valve is more than 90% efficient (e.g., less than 10% pressure drop across the valve) and has an output that varies linearly, over a wide range, with adjustment of the valve.

Abstract: A rotary airlock valve is provided with a ring seal. The airlock includes a tapered tubular housing formed about a longitudinal axis. The housing includes inlet and outlet ports to receive and discharge the material. The housing further includes end plates at opposite ends thereof which rotatably support opposite ends of a rotor assembly. The rotor assembly rotates within the housing about the longitudinal axis. The rotor includes multiple vanes with shrouds on opposite ends thereof. Seal rings are mounted upon inner surfaces of the end plates and biased towards outer surfaces of the shrouds to maintain a sealed relation between the shrouds and end plates. An expandable biasing tube is mounted proximate the seal rings to bias each seal ring toward and against the shroud. Each biasing tube is hollow to receive a predetermined amount of pressurized air.

Abstract: A gas filtration system which includes a primary separator for removing a majority of a particulate material from a gas stream. The primary separator discharges a filtered gas stream which retains a portion of the particulate material. The filtered gas stream from the primary separator is delivered to a secondary particulate source which introduces additional particulate material into the filtered gas stream to produce a conditioned gas stream containing primary and secondary particulate material. The output of the secondary particulate source is delivered to a secondary filter which removes the primary and secondary particulate material from the conditioned gas stream to output the resulting gas stream, substantially void of particulate material. The conditioned gas stream contains a minimum amount of particulate material necessary to achieve optimal efficiency and operating life within the secondary separator.

Abstract: A pneumatic conveyor for granular materials which includes an apparatus for introducing the material into the entraining air stream. The apparatus includes a pressure vessel having means at its upper end for receiving allotments of material from an unpressurized source. Located within the vessel below the inlet is a feeder of the type having a hopper leading to reciprocating tray. The tray includes a plurality of inclined blades and provides a constant metered flow of the material between the blades to an outlet located adjacent the lower end of the pressure vessel. The lower end of the pressure vessel is connected to a transition throat leading directly to the conveying line through which passes the entraining air stream. The outlet of the feeder is spaced from the opening of the transition throat such that air pressure may pass about the exit and pressurize a lower portion of the pressure chamber outside of the feeder.

Abstract: A cleaning system for dislodging dust from the filter bags of a dust filter having dirty and clean air plenums separated by a tube sheet. The tube sheet is divided into segments each having filter bag openings arranged in the same pattern. An air accumulator tank which continuously receives compressed air is rotated in the clean air plenum with a connected distribution arm which applies air pulses to the filter bags through discharge nozzles arranged in the same pattern as the filter bag openings. A position sensor allows cleaning air in the tank to be applied to the distribution arm only when the arm is aligned above a segment with all nozzles centered on the filter bags. A quick acting diaphragm valve is combined with the air tank to control air flow into the distribution arm at a location adjacent to the arm to minimize the response time.

Abstract: A weight sensitive arrangement for controlling the material draw cycle of a vacuum sequencing system based on the weight of material delivered to a pellet receiver included in the system. The material is drawn by a vacuum into the receiver under the control of a dump valve. The receiver deflects downwardly when loaded and is equipped with a U-shaped deflection beam having an upper arm that deflects in proportion to the receiver deflection. A screw carried on the upper arm of the beam contacts a microswitch when the receiver is loaded to a preselected weight. The microswitch then activates the dump valve to interrupt the vacuum, thereby terminating the material draw cycle and effecting discharge of the batch of material in the pellet receiver.