Abstract: The large-current inductor includes a first core member having a first winding piece, a second winding piece, a first indentation, and a second indentation; a second core member having a third winding piece, a fourth winding piece, a third indentation, and a fourth indentation; a third core member attached and joined to first lateral sides of the first and second core members; and a fourth core member attached and joined to second lateral sides of the first and second core members. A first coil member winds around the first and third winding pieces, and has its ends embedded into the first and third indentations. A second coil member winds around the second and fourth winding pieces, and has its ends embedded into the second and fourth indentations. The inductor enhances efficiency of energy storage by mutual inductance, and limits large current flow by leakage inductance.

Abstract: A magnetic assembly packaging process is described. The magnetic assembly packaging process comprises the steps of setting a first substrate and a second substrate in a jig; performing electrical connection of the magnetic component to the first substrate and the second substrate; overlaying the enclosure over the first substrate and the second substrate; overturning the preformed magnetic assembly; and injecting an insulation paste layer between the first substrate and the second substrate. Accordingly, the magnetic assembly packaging process can effectively minimize the manufacturing cost and the volume of the magnetic element through reducing the overall volume of the substrate.

Abstract: A method for making an inductor mechanism which includes a base member having two opposite side portions, a bottom portion, and an upper portion, a conductive coil member engaged in the base member and having two terminals extended toward the side portions of the base member, two conductive coverings are attached to the side portions of the base member and electrically connected to the terminals of the coil member, and two electro-plated devices are attached to the conductive coverings respectively. The electro-plated devices each include an inner layer attached onto the covering, and one or more further layers attached onto the inner layer, the layers are made of copper, brass, nickel, tin, or silver, or the like.

Abstract: An inductor mechanism includes a base member having two opposite side portions, a bottom portion, and an upper portion, a conductive coil member engaged in the base member and having two terminals extended toward the side portions of the base member, two conductive coverings attached to the side portions of the base member and electrically connected to the terminals of the coil member, and two electro-plated devices attached to the conductive coverings respectively. The electro-plated devices each include an inner layer attached onto the conductive covering, and one or more further layers attached onto the inner layer, the layers are made of copper, brass, nickel, tin, or silver, or the like.

Abstract: A magnetic assembly is formed by a Printed Circuit Board (PCB) and a cover. A plurality of magnetic elements is electrically disposed on the PCB, and the magnetic elements are connected to one another through an electric circuit on the PCB. An accommodation space is formed on the cover for receiving the magnetic elements. During the manufacturing of the magnetic assembly, a cover with an appropriate space is selected according to the size, quantity, and specification type of the magnetic elements. After the two components are assembled, adhesive is injected into the cover, so that the cover and the PCB are fixedly disposed, and the elements in the accommodation space are protected. Therefore, in a process of manufacturing the magnetic assembly, covers with different accommodation spaces are selected for collocation according to requirements of the assembled electrical elements.

Abstract: A method for manufacturing an inductor includes a mold device having a mold cavity, disposing a coil member above the mold cavity of the mold device, filling metallic particles into the mold cavity of the mold device, forcing the coil member into the metallic particles to form a base member, applying two conductive coating members onto the base member and electrically connecting to the terminals of the coil member respectively, and attaching two conductive coverings onto the conductive coating members respectively and electrically connecting to the conductive coating members respectively for allowing the inductors to be quickly manufactured in a mass production.

Abstract: A magnetic member includes a substrate and a magnetic element. A configuration groove is formed on the substrate, so as to accommodate the magnetic element. Furthermore, a first electrode is formed on a periphery of the substrate, so that ends of a conductive coil of the magnetic element are electrically laid thereon. A guide groove is formed on a position adjacent to the first electrode, and the guide groove is filled with a conductive metal, so that the first electrode is electrically connected to the guide groove. In this way, after an IR reflow process of the magnetic member, conditions of abnormal adhesion and poor conductivity are avoided. The magnetic member is applicable to various electronic devices requiring the magnetic elements, for example, a communication circuit and a frequency conversion circuit.

Abstract: A laminated inductor includes a plurality of magnetic plates, each having a surface to which a high-permeability magnetic body is attached, and at least one spacer assembly interposed between the magnetic plates. The spacer assembly includes two magnetic boards having moderate magnetic permeability and a magnetic board having low magnetic permeability interposed between the two moderate-permeability magnetic boards. Both moderate-permeability and low-permeability boards are provided, at a surface of each board, with a magnetic body having high permeability. A magnetic top lid and a magnetic bottom lid are respectively set on outside surfaces of the topmost and bottommost ones of the magnetic plates. The high-permeability magnetic bodies mounted to the magnetic plates and the arrangement of the spacer assembly help improve the characteristic of DC superimposition of the laminated inductor thereby enhancing current endurance thereof.