Abstract: The present invention relates to a position sensor and limit switch apparatus for an actuator. The actuator has a cylinder and a piston with at least one magnetized portion reciprocatingly disposed within the cylinder. The apparatus includes an elongate housing aligned parallel with the cylinder. A magnetostrictive linear displacement transducer is disposed within the housing for sensing the position of the at least one magnetized portion. The apparatus includes a switch means responsive to the transducer for operatively interrupting actuation of the piston upon the at least one magnetized portion reaching a limit position.

Abstract: A steering system for a marine vessel which has a primary propulsion unit and an auxiliary propulsion unit is disclosed. In one embodiment, a cable extending through a tilt tube of the primary propulsion unit couples the primary propulsion unit to the auxiliary propulsion unit. In another embodiment, a cable extends through a support cable extending through a support rod of the primary propulsion unit couples the primary propulsion unit to the auxiliary propulsion unit.

Abstract: An appliance comprises a burner and a compressor for supplying pressurized air to the burner in order to create a low-pressure area for siphoning fuel to the burner. A flame sensor senses for the presence or absence of a flame in the burner and a temperature sensor senses an actual temperature of the appliance. There is a controller in communication with the temperature sensor. The controller shuts off the compressor and overrides the flame sensor such that the appliance acts as if a flame is present when the temperature sensor senses that the actual temperature of the appliance is greater than a maximum threshold temperature. The controller starts up the compressor overriding the flame sensor such that the appliance acts as if a flame is absent when the temperature sensor senses that the actual temperature of appliance is less than a minimum threshold temperature.

Abstract: A method of adjusting engine throttle in an electronic shift and throttle system comprises determining a position of a control lever which allows an operator to manually control throttle functions. A throttle command is calculated based on the position of the control lever. The throttle command is adjusted in response to an input received from an input means. The position of the control lever remains constant as the throttle command is being adjusted.

Abstract: A temperature probe comprises a thermocouple with a cross-section having flattened sides and rounded ends, and a method of manufacturing a thermocouple for a temperature probe comprising the step of flattening a round thermocouple wire.

Abstract: A method for delaying shift and throttle commands based on engine speed comprises establishing a predetermined threshold engine speed. Shift and throttle commands are calculated based on the position of a joystick which allows an operator to manually control shift and throttle functions. Execution of the shift and throttle commands is delayed if the engine speed is above the predetermined maximum threshold engine speed.

Abstract: A steering apparatus comprises a rotatable steering shaft and a sensor which senses angular movement of the steering shaft. An electromagnetic actuator actuates a stop mechanism to releasable engage the steering shaft. There is a microcontroller which causes the electromagnetic actuator to actuate the stop mechanism to fully engage the steering shaft and prevent rotation of the steering shaft in a first rotational direction, which corresponds to movement towards the hardstop position, while allowing rotational play between the steering shaft and the stop mechanism in a second direction, which corresponds to rotational movement away from the hardstop position, when the sensor senses that the steering shaft has reached a hardstop position. A driver applies a reserve polarity pulse to the electromagnetic actuator when the stop mechanism is fully engaged and the steering shaft is rotated, as permitted by the rotational play, in the second rotational direction.

Abstract: A power assisted hydraulic steering system comprises a helm pump hydraulically connected to a first hydraulic actuator. A power assist pump is hydraulically connected to a second hydraulic actuator. The first and second hydraulic actuators are coupled. A flow sensing mechanism is disposed along a hydraulic conduit which hydraulically connects the helm pump to the first hydraulic actuator. The flow sensing mechanism senses when fluid flows from the helm pump to the first hydraulic actuator. A motor actuates the power assist pump when the flow sensing mechanism senses that fluid is flowing from the helm to the first hydraulic actuator. In one embodiment the first hydraulic actuator is a servo cylinder and the second hydraulic steering actuator is a drive cylinder.

Abstract: A steering apparatus includes a rotatable steering shaft having an exterior, an input end for connecting a steering member and an output end for connecting to at least one steerable wheel of a vehicle. An electric motor is operatively connected to the steering shaft for rotating the steering shaft. The shaft is magnetized and serves as a torque sensor transducer. At least one magnetic field sensor is adjacent to the exterior of the steering shaft. The steering shaft and the at least one magnetic field sensor form a torque sensor for sensing torque applied to the steering shaft by the manually operable steering member and provide a signal to operate the electric motor to assist steering of the steering shaft by the manually operable steering member.

Abstract: A lock valve includes a lock valve body having a bore with a valve spool reciprocatingly received therein. There is a check valve adjacent each end of the bore. Each of the check valves has a check valve member facing the bore and resiliently biased towards a valve seat at each end of the bore. A pressure relief port communicates with the bore near the center thereof and between lands of the valve spool. A pair of spaced-apart grooves are disposed within the spool valve bore. Each groove permits fluid communication past a land of the valve spool when the valve spool is displaced towards one end of the bore by fluid pressure applied to other end of the bore so as to unseat the check valve member adjacent to the one end to the bore and allow pressurized fluid to pass from the one end of the bore, through the groove, and into the relief port.

Abstract: The present invention relates a tilt and trim sensor apparatus having a housing and a shaft rotatably mounted to the housing. The apparatus includes a magnet connected to one of the housing and the shaft. The apparatus includes a transducer connected to another of the housing and shaft. The transducer is disposed adjacent to the magnet for sensing the position of the magnet and is operable to generate an output representative of an angular position of the magnet. The apparatus has a microprocessor for sensing gauge display input requirements. The apparatus has output circuitry for outputting a signal based on the output of the transducer that is in accordance with the gauge display input requirements.

Abstract: A lock valve includes a lock valve body having a bore with a valve spool reciprocatingly received therein. There is a check valve adjacent each end of the bore. Each of the check valves has a check valve member facing the bore and resiliently biased towards a valve seat at each end of the bore. A pressure relief port communicates with the bore near the center thereof and between lands of the valve spool. A pair of spaced-apart grooves are disposed within the spool valve bore. Each groove permits fluid communication past a land of the valve spool when the valve spool is displaced towards one end of the bore by fluid pressure applied to other end of the bore so as to unseat the check valve member adjacent to the one end to the bore and allow pressurized fluid to pass from the one end of the bore, through the groove, and into the relief port.

Abstract: A trim and tilt system comprises a trim cylinder unit including a trim cylinder and a trim rod reciprocatingly received by the trim cylinder. The trim rod has a chamfer at distal end thereof. A trim receiver mounted on a swivel bracket has a curved, three-dimensional surface for applying a force to the trim rod. The curved, three-dimensional surface of the trim receiver and the distal end of trim rod are able to self-align so that the force applied to the trim rod is applied substantially along a longitudinal axis of the trim rod.

Abstract: A hydraulic pump has a rotor and a hollow housing with a main interior chamber. The rotor is rotatably mounted in the main interior chamber. A smaller interior chamber is separated from the main interior chamber such that the smaller interior chamber retains gas therein when the main interior chamber is filled with a liquid.

Abstract: There is provided a linear actuator. The linear actuator has a mounting member. The linear actuator has an output member constrained to move linearly with respect to the mounting member along a linear axis. The linear actuator includes a motor assembly pivotally mounted on the mounting member. The motor assembly has a pivotal actuator member which is pivotally connected to the output member. The motor assembly is capable of moving the output member along the linear axis.

Abstract: A trim and tilt system comprises a trim cylinder unit including a trim cylinder and a trim rod reciprocatingly received by the trim cylinder. The trim rod has a chamfer at distal end thereof. A trim receiver mounted on a swivel bracket has a curved, three-dimensional surface for applying a force to the trim rod. The curved, three-dimensional surface of the trim receiver and the distal end of trim rod are able to self-align so that the force applied to the trim rod is applied substantially along a longitudinal axis of the trim rod.

Abstract: The present invention relates to a tie bar. The tie bar has a first subassembly and a second subassembly. The first subassembly includes an end portion configured to connect to a propulsion unit, a first tube that extends from the end portion and a threaded member operatively connected to the end portion and disposed within and at least partially extending along the first tube. The second subassembly includes an end portion configured to connect to a further propulsion unit and a second tube that extends from the end portion of the second subassembly. The second subassembly is configured to threadably engage with the threaded member. The distance of separation between the end portions is selectively adjustable thereby.

Abstract: A method of calibrating throttle controls in an electronic shift and throttle system includes opening the throttle and then moving the throttle back towards a hard stop in increments. The voltage level of an electrical signal sent by a throttle position sensor is measured and recorded at each increment. An idle position is established as being where the lowest voltage level was measured when the throttle is at least 0.75° away from the hard stop.