Patents Assigned to Masonite Corporation
  • Patent number: 11739587
    Abstract: This invention relates to doors having internal blocking components that reduce or eliminate telegraphing of the outer surface of the door facings. In particular, the invention relates to steel-edge steel doors that have internal solid wood blocks that have one or more integral cantilever beams formed into the blocks to interact with the adjoined oppositely arranged door facings in order to eliminate visually apparent door telegraphing. The blocks are modified to contain notches formed therein to form the cantilever beams.
    Type: Grant
    Filed: August 12, 2022
    Date of Patent: August 29, 2023
    Assignee: Masonite Corporation
    Inventors: Kurt L. Balthazor, Michael J. Marvel, Dale W. Mayfield, Steven B. Swartzmiller
  • Patent number: 11739583
    Abstract: A door system comprises a door frame adapted to be mounted within an opening, a door pivotally attached to the door frame, an AC/DC converter operably associated with the door frame, a DC electric device mounted to the door, at least one sensor mounted to the door frame or the door, and a power management controller configured to receive an input from the at least one sensor and send a command to the DC electric device. The AC/DC converter is configured to be electrically connected to an AC power unit disposed outside the door system. The DC electric device is electrically connected to the AC/DC converter.
    Type: Grant
    Filed: January 6, 2021
    Date of Patent: August 29, 2023
    Assignee: MASONITE CORPORATION
    Inventors: Cory J. Sorice, Steven B. Swartzmiller, Alex Bodurka
  • Patent number: 11727740
    Abstract: An entry system includes a plurality of first user devices, such as key fobs, ID cards and the like. A plurality of second user devices are maintained by users, and may include mobile phones, smart watches and tablets. A main entry system controls a barrier to allow entry to approved individuals. An authorization system is configured to validate the first and second user devices, and to send an electronic questionnaire to the second user device. The user must complete the questionnaire and transmit it to the main entry system. The second user device, the main entry system, and the authorization system communicate with each other over a computer network. If the user successfully completes the questionnaire and the user's identity is authenticated, the main entry system allows the barrier to be opened so that the user may enter the facility.
    Type: Grant
    Filed: September 13, 2021
    Date of Patent: August 15, 2023
    Assignee: MASONITE CORPORATION
    Inventors: Alex Bodurka, Jan H. Ettrich, David Toll
  • Patent number: 11713615
    Abstract: A sealing pad for sealing between a door and a surrounding doorjamb. The sealing pad is adjustably mounted to a bottom corner of the doorjamb and includes a base and at least three lobes formed on the base. The base has a tail extending from an inside edge of the base and extending away from an inner lobe of the three lobes. The tail is configured to fit into a channel in the bottom corner of the doorjamb. When installed, the sealing pad is adjustable by sliding along the doorjamb with the tail in the channel.
    Type: Grant
    Filed: July 12, 2021
    Date of Patent: August 1, 2023
    Assignee: Masonite Corporation
    Inventor: William W. Kling
  • Patent number: 11713610
    Abstract: An emergency door closing device that can be installed upon existing doors and hinges to automatically close doors in the response to smoke and fire. The improvements incorporated therein include a hinge cam pivot member that attaches to an existing hinge member of a door and produces a moment force about the existing hinge member allowing a reduced force necessary to pivot the door into a closed position. Further, a novel spring, cam, and lever system is incorporated to activate the moment force to close the door.
    Type: Grant
    Filed: August 25, 2022
    Date of Patent: August 1, 2023
    Assignee: Masonite Corporation
    Inventors: Benjamin W. Docksteader, Joel Sellinger
  • Patent number: 11701910
    Abstract: The present invention is directed to an article, especially a door and a door component, such as a door facing (or door skin), having a pattern, preferably a woodgrain pattern. This invention also is directed to a method of making the door and the door component such as the door facing (or door skin) by inkjet printing of a pattern on the door facing (or door skin). The printing direction and ink droplets are provided to deliver a high quality image.
    Type: Grant
    Filed: October 29, 2020
    Date of Patent: July 18, 2023
    Assignee: Masonite Corporation
    Inventors: Darshit Thakkar, Steven B. Swartzmiller, Steven Gutkowski
  • Patent number: 11661789
    Abstract: The present invention relates to a door frame, particularly a door frame for a pre-hung door assembly, which is foldable to minimize storage space and to allow for enhanced logistic efficiencies. The door frame contains parallel, spaced apart, vertical jambs and a horizontal header connecting the top ends of the jambs. Each of the jambs and the horizontal header contains a front section and back section that are hingedly joined so that then can be folded on to each other. The hingedly joined front and back sections allow the door fame to be foldable to minimize space occupied during storage.
    Type: Grant
    Filed: July 5, 2022
    Date of Patent: May 30, 2023
    Assignee: Masonite Corporation
    Inventors: Patrick C. Ege, Roldan Vazquez, William W. Kling
  • Patent number: 11655664
    Abstract: A door unit in kit form includes a partially preassembled split doorjamb assembly, a door, and extensions. The partially preassembled split doorjamb assembly includes first and second side bases substantially parallel to one another and a header base substantially perpendicular to and interconnecting the first and second side bases. The door is arranged within a space defined by the first and second side bases and the header base of the partially preassembled split doorjamb assembly so that the door, the first and second side bases, and the header base collectively establish a cavity. The first and second side extensions and a header extension are unassembled with respect to and connectable lengthwise to the first and second side bases and the header base, respectively. The extensions may be stowed within the cavity and/or stored on outer surfaces of the bases.
    Type: Grant
    Filed: April 27, 2021
    Date of Patent: May 23, 2023
    Assignee: Masonite Corporation
    Inventors: David Toll, Roldan Vazquez
  • Patent number: 11655662
    Abstract: An apparatus comprises a baseplate configured to be coupled to a door movable between an open position and a closed position. A motor with circuitry electrically coupled to the motor, and configured to be in communication with a remote computing device. At least one proximity sensor is electrically coupled to the circuitry and configured to determine the door position with respect to a door frame. A drive wheel is coupled to the motor and the circuitry. The drive wheel has an external surface, and the external surface of the drive wheel is configured to rotatably contact a ground surface. The motor is configured to be remotely activated by the remote computing device to actuate the drive wheel to rotatably contact the ground surface to reposition the door responsive to receipt of a signal.
    Type: Grant
    Filed: November 9, 2021
    Date of Patent: May 23, 2023
    Assignee: Masonite Corporation
    Inventors: Joel Sellinger, Benjamin Wesley Docksteader
  • Patent number: 11649666
    Abstract: A door is provided that includes a door panel having a periphery and opposite first and second panel surfaces, stiles and rails collectively surrounding the panel, and sealant. The stiles have channeled stile surfaces extending across a thickness of the stiles and facing one another. The rails have channeled rail surfaces extending across a thickness of the rails and facing one another. The channeled stile surfaces and the channeled rail surfaces include channels with open ends that receive the periphery of the panel, first grooves positioned at first interfaces of the first panel surface and first edges of the open ends of the channels, and second grooves positioned at second interfaces of the second panel surface and second edges of the open ends of the channels. The sealant is received in the first and second grooves, preferably forming a water-proof seal.
    Type: Grant
    Filed: April 4, 2022
    Date of Patent: May 16, 2023
    Assignee: Masonite Corporation
    Inventors: Jan H. Ettrich, Hubert Breton
  • Patent number: 11613924
    Abstract: A door has a core that includes a first major surface having one or more first recesses, a second major surface opposite to the first major surface, and fire retardant material such as intumescent material applied to the first recesses and no more than about 20 percent by surface area of a remainder of the first major surface excluding the first recesses. A door skin includes an interior surface, an exterior surface, at least one contoured panel portion establishing a protrusion extending on the interior surface and an opposite depression extending into the exterior surface, and fire retardant material such as intumescent material applied to at least one of the protrusion or the depression and no more than about 20 percent by surface area of the remainders of the interior surface excluding the protrusion and the exterior surface excluding the depression.
    Type: Grant
    Filed: December 14, 2020
    Date of Patent: March 28, 2023
    Assignee: Masonite Corporation
    Inventors: Hussain Ali, Jamie Corcoran
  • Patent number: 11608670
    Abstract: An apparatus comprises a base plate configured to be coupled to a door, the door configured to be positioned in an open position and a closed position; a closing mechanism coupled to the base plate and configured to be coupled to a hinge of the door and having an unprimed state and a primed state, the closing mechanism configured to be transitioned between the unprimed state and the primed state by a user; wherein in the unprimed state the closing mechanism is decoupled from operation of the door; and in the primed state the closing mechanism is configured to move the door into the closed position responsive to receipt of a signal, and the closing mechanism is configured to allow movement of the door between the open position and the closed position in absence of the signal.
    Type: Grant
    Filed: April 25, 2018
    Date of Patent: March 21, 2023
    Assignee: Masonite Corporation
    Inventors: Joel Sellinger, Benjamin Wesley Docksteader
  • Patent number: 11480009
    Abstract: A door includes a door frame, first and second door skins having rectangular outer peripheries and inner openings, and a frameless glazed unit received at the openings. The door skins include exterior surfaces facing away from the door frame and opposite interior surfaces facing and secured to opposite sides of the door frame. The exterior and interior surfaces of the first and second door skins establish integral lips and grooves of the first and second door skins. Opposite sides of the frameless glazed unit directly contact and are sealed by the integral lips and sealant and/or adhesive contained in the grooves of the first and second door skins.
    Type: Grant
    Filed: March 1, 2021
    Date of Patent: October 25, 2022
    Assignee: Masonite Corporation
    Inventors: Timothy D. Gouge, Abhishek Vaidya, Robert C. Allen, Steven B. Swartzmiller, Jason M. Walsh
  • Patent number: D966555
    Type: Grant
    Filed: August 12, 2020
    Date of Patent: October 11, 2022
    Assignee: Masonite Corporation
    Inventors: Jason M. Walsh, Dinara Etshman
  • Patent number: D977150
    Type: Grant
    Filed: January 26, 2021
    Date of Patent: January 31, 2023
    Assignee: Masonite Corporation
    Inventors: Timothy D. Gouge, Robert C. Allen, Jason M. Walsh, Mark Albrighton
  • Patent number: D982780
    Type: Grant
    Filed: January 28, 2021
    Date of Patent: April 4, 2023
    Assignee: Masonite Corporation
    Inventor: Jason M. Walsh
  • Patent number: D992147
    Type: Grant
    Filed: February 10, 2021
    Date of Patent: July 11, 2023
    Assignee: Masonite Corporation
    Inventor: Jason M. Walsh
  • Patent number: D992150
    Type: Grant
    Filed: January 4, 2022
    Date of Patent: July 11, 2023
    Assignee: Masonite Corporation
    Inventors: Alan Pepin, Patrick C. Ege
  • Patent number: D996648
    Type: Grant
    Filed: May 11, 2021
    Date of Patent: August 22, 2023
    Assignee: Masonite Corporation
    Inventors: Alan Pepin, Patrick C. Ege
  • Patent number: D996649
    Type: Grant
    Filed: January 25, 2022
    Date of Patent: August 22, 2023
    Assignee: Masonite Corporation
    Inventors: Rahul Sharma, Timothy D. Gouge, Jason M. Walsh