Abstract: An advanced planar alkali metal-beta battery made by stacking a plurality of individual planar cells, where the individual cells comprises a one-piece ceramic unibody construction with an interior divided by an alkali-ion conducting solid electrolyte into separate cathode and anode compartments. The cathode comprises a premanufactured solid pellet of active cathode materials. A bellows is provided to reduce pressure accumulation in the cathode compartment.

Abstract: An electrolyte structure that is useful in battery cells having liquid electrodes and solid electrolyte and in alkali-metal thermoelectric converters is made by applying a dense film of a solid alkali-metal ion conductor on a thick porous metal support.

Abstract: A metallic interconnect for use in planar solid oxide fuel cell (SOFC) stacks with metal gauzes disposed in border pieces at the cathodes and anodes providing the electrical conduction between the cell and an interconnect foil and also providing structure for directing gas across the cell surface.

Abstract: A ceramic composite containing alkali-metal-beta- or beta″-alumina and an oxygen-ion conductor is fabricated by converting alpha-alumina to alkali-metal-beta- or beta″-alumina. A ceramic composite with continuous phases of alpha-alumina and the oxygen-ion conducting ceramic, such as zirconia, is exposed to a vapor containing an alkali-metal oxide, such as an oxide of sodium or potassium. Alkali metal ions diffuse through alkali-metal-beta- or beta″-alumina converted from &agr;-alumina and oxygen ions diffuse through the oxygen-ion conducting ceramic to a reaction front where alpha-alumina is converted to alkali-metal-beta- or beta″-alumina. A stabilizer for alkali-metal-beta″-alumina is preferably introduced into the &agr;-alumina/oxygen-ion conductor composite or introduced into the vapor used to convert the alpha-alumina to an alkali-metal-beta″-alumina.

Abstract: A ceramic composite containing alkali-metal-&bgr;- or &bgr;″-alumina and an oxygen-ion conductor is fabricated by converting &agr;-alumina to alkali-metal-&bgr;- or &bgr;″-alumina. A ceramic composite with continuous phases of &agr;-alumina and the oxygen-ion conducting ceramic, such as zirconia, is exposed to a vapor containing an alkali-metal oxide, such as an oxide of sodium or potassium. Alkali metal ions diffuse through alkali-metal-&bgr;- or &bgr;″-alumina converted from &agr;-alumina and oxygen ions diffuse through the oxygen-ion conducting ceramic to a reaction front where &agr;-alumina is converted to alkali-metal-&bgr;- or &bgr;″-alumina. A stabilizer for alkali-metal-&bgr;″-alumina is preferably introduced into the &agr;-alumina/oxygen-ion conductor composite or introduced into the vapor used to convert the &agr;-alumina to an alkali-metal-&bgr;″-alumina.

Abstract: A metallic interconnect for use in planar solid oxide fuel cell (SOFC) stacks with metal gauzes disposed in border pieces at the cathodes and anodes providing the electrical conduction between the cell and an interconnect foil and also providing structure for directing gas across the cell surface.

Abstract: A t′-phase zirconia shapes with superior properties are made by forming a zirconia powder containing a rare-earth-oxide dopant into sintered bodies. The sintered bodies are heat treated in an oxygen atmosphere at a temperature high enough to form a cubic phase. The heated body is then cooled rapidly to form a t′-phase. The t′-phase is characterized with a large grain size, is resistant to transformation, low temperature degradation, and has excellent toughness, and creep resistance. Rare earth-oxide dopants include yttria, scandia, erbia, and ceria. For yttria doped materials, the sintered body is doped with between 2.5 and 5 mole percent yttria.

Abstract: A t′-phase zirconia shapes with superior properties are made by forming a zirconia powder containing a rare-earth-oxide dopant into sintered bodies. The sintered bodies are heat treated in an oxygen atmosphere at a temperature high enough to form a cubic phase. The heated body is then cooled rapidly to form a t′-phase. The t′-phase is characterized with a large grain size, is resistant to transformation, low temperature degradation, and has excellent toughness, and creep resistance. Rare earth-oxide dopants include yttria, scandia, erbia, and ceria. For yttria doped materials, the sintered body is doped with between 2.5 and 5 mole percent yttria.

Abstract: A ceramic composite containing alkali-metal-.beta.- or .beta."-alumina and an oxygen-ion conductor is fabricated by converting .alpha.-alumina to alkali-metal-.beta.- or .beta."-alumina. A ceramic composite with continuous phases of .alpha.-alumina and the oxygen-ion conducting ceramic, such as zirconia, is exposed to a vapor containing an alkali-metal oxide, such as an oxide of sodium or potassium. Alkali metal ions diffuse through alkali-metal-.beta.- or .beta."-alumina converted from .alpha.-alumina and oxygen ions diffuse through the oxygen-ion conducting ceramic to a reaction front where .alpha.-alumina is converted to alkali-metal-.beta.- or .beta."-alumina. A stabilizer for alkali-metal-.beta."-alumina is preferably introduced into the .alpha.-alumina/oxygen-ion conductor composite or introduced into the vapor used to convert the .alpha.-alumina to an alkali-metal-.beta."-alumina.