Patents Assigned to Matsuura Machinery Corporation
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Patent number: 10307964Abstract: A three-dimensional molding method in which a step of sintering a powder layer with a laser light or an electron beam after a flat surface has been formed by sliding of a squeegee against the powder layer is repeated in a prescribed number of times, and then the periphery is cut, in order to mold both the object 1 to be molded and a support structure 2 that supports the lower side of the object 1 from below and is intended to be removed after molding, wherein in the support structure 2, the upper parts of the struts connected to the object 1 to be molded employ truncated circular conic shapes or partial truncated circular conic shapes that are reduced in diameter toward the top.Type: GrantFiled: July 25, 2018Date of Patent: June 4, 2019Assignees: Fukui Prefectural Government, Matsuura Machinery CorporationInventors: Kazuyuki Morishita, Yuya Matsuda, Tetsushi Midorikawa
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Patent number: 10124409Abstract: A three-dimensional shaping method in which the powder supplying blade 2 is able to travel without any problems, in which a control system stores in advance a fine sintered region 11 so that any one of a cross-sectional area or a mean diameter in the horizontal direction, a shaping width and an undercut angle at the end is equal to or less than a predetermined extent, or the control system makes a determination in a sintering step, for said each element, so in the case of the raised sintered portions 12 forming on the upper side of the sintered region 11, a rotating cutting tool 3 cuts the raised sintered portions 12 entirely or partially, thereby achieving the object.Type: GrantFiled: June 23, 2015Date of Patent: November 13, 2018Assignee: Matsuura Machinery CorporationInventors: Kousuke Ishimoto, Makoto Ichimura, Kouichi Amaya
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Patent number: 9969002Abstract: In a three-dimensional shaping device, a region of an elevatable/lowerable table 2 for forming a powder layer and a region of a powder supply device are divided by a shield plate, an inert gas injection port is provided in the former region, the shield plate can be freely opened or closed so that a powder spraying squeegee traveling on the table is passed through, or a pipe which supplies powder from the powder supply device to the powder spraying squeegee which has traveled to the side of the shield plate penetrates through the shield plate, or a part of the shield plate is the powder supply port for the powder spraying squeegee which has traveled to the side of the shield plate and the pipe protrudes at a lower part and a sintering device applies a laser beam via a transparent region in a ceiling of a chamber.Type: GrantFiled: December 21, 2016Date of Patent: May 15, 2018Assignee: Matsuura Machinery CorporationInventors: Kouichi Amaya, Toshihiko Kato, Tetsushi Midorikawa, Hideto Matsubara, Mitsuyoshi Yoshida
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Patent number: 9908319Abstract: A three-dimensional shaping method includes a step of forming a powder layer and a step of sintering the powder layer by a moving laser beam or electron beam are alternately repeated to perform a multilayer operation within a container, a plurality of equal-width divided regions are set in a multilayer region along a height direction, and then the number of multilayers N in each of equal-width divided regions which can reflect the degree of variations, according to the degree of variations in the shape of the cross section of a boundary on the upper side and the shape of the cross section of a boundary on the lower side in each of the equal-width divided regions, and the thickness of each multilayer unit in each equal-width divided region is selected, and the coordinates of an outer periphery in each of the cross sections of the number N are set.Type: GrantFiled: December 21, 2016Date of Patent: March 6, 2018Assignee: Matsuura Machinery CorporationInventors: Kouichi Amaya, Kousuke Ishimoto
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Patent number: 9902030Abstract: A method of stopping vibration of a columnar work during processing thereof, includes the steps of providing a cylindrical columnar work having an outer circumferential surface divided into a non-processed region and at least two recessed processed regions with a circumferential cross-section forming a perimeter including two spaced apart non-processed perimetric segments separated by two spaced apart processed perimetric segments, providing a vibration stop including only two holding parts having arc shaped surfaces, locating the columnar work between the arc shaped surfaces of the holding parts adjacent the perimeter with each processed region radially inward, orienting the columnar work such that each arc shaped surface contacts the outer circumferential surface at both spaced apart non-processed perimetric segments with one processed perimetric segment located therebetween, each arc shaped surface, and holding the columnar work with the holding parts to prevent vibration of the columnar work during procesType: GrantFiled: April 1, 2016Date of Patent: February 27, 2018Assignee: Matsuura Machinery CorporationInventors: Koichi Amaya, Syuji Iizuka, Kiyotaka Iwai
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Patent number: 9849513Abstract: A tail stock moving mechanism, in which a tail stock that holds a work with a predetermined pressure force is moved by a ball screw and in which control required for holding the work with the predetermined pressure force is implemented, is accomplished in a predetermined order wherein, the tall stock 1 holds a position of the work 5 and is supported by a ball screw 2, torque generated by a drive motor 3 that drives the ball screw 2 is detected, and when the torque reaches a predetermined reference value, then operation of a brake 4 to limit rotation of the ball screw 2 and cutting off of an input from a power supply to the drive motor 3 are performed.Type: GrantFiled: December 16, 2014Date of Patent: December 26, 2017Assignee: Matsuura Machinery CorporationInventors: Koichi Amaya, Kiyotaka Iwai, Syuji Iizuka
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Patent number: 9844915Abstract: Laminate molding equipment includes a molding part with a molding table on which a three-dimensional shape molded object is molded, a powder layer forming part supplying material powder on the molding table to form a powder layer, a light beam radiating part radiating a light beam to the powder layer to form a solidified layer, the powder layer forming part includes powder laminating equipment sequentially forming the powder layer on the molding table by moving along a predetermined direction at the molding table, and a moving position detecting unit detecting a moving position along the predetermined direction at the powder laminating equipment, and the control part recognizes the moldable region by output from the moving position detecting unit, and controls the light beam radiating part, and scans the position of the light beam by adjusting angles of two scan mirrors according to processing data of controlling the scanning device.Type: GrantFiled: November 29, 2014Date of Patent: December 19, 2017Assignee: Matsuura Machinery CorporationInventors: Toshio Maeda, Hiroshi Arakawa, Yasunori Takezawa, Toshihiko Kato, Koichi Amaya
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Patent number: 9840033Abstract: A mold for resin injection molding 1 having a shaping region formed by a low-density shaped portion 22 and a high-density shaped portion 21 in which each ventilation channel 32 for gas existing between an external region and a molding portion region forms a hollow state surrounded by a peripheral wall having any one or both of the high-density shaped portion 21 and the low-density shaped portion 22, and the secondary vent 33 connecting communicatively with a region molding portion is formed only by a low-density shaped portion 22 with thickness thinner than that of the shaping region.Type: GrantFiled: July 28, 2015Date of Patent: December 12, 2017Assignee: Matsuura Machinery CorporationInventors: Kouichi Amaya, Yukinori Urushizaki, Ryuzo Tanaka
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Patent number: 9833841Abstract: A cutting method for an inner circumferential face or an outer circumferential face of a work using a cutting tool projecting from a main shaft which turns around a predetermined position serving as a center and for which a turning radius is adjustable, wherein a table that supports the work is set in a rotating central axis that is coaxial with a turning central axis of the main shaft, and the table is rotated in a direction opposite to a turning direction of the main shaft to increase a cutting velocity. The cutting method allows an increase to the cutting velocity under simple control.Type: GrantFiled: March 14, 2016Date of Patent: December 5, 2017Assignee: Matsuura Machinery CorporationInventors: Kouichi Amaya, Toshihiko Kato, Yasuori Takezawa, Zempoh Shirahama, Tetsuya Igarashi, Shuichi Ohashi
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Patent number: 9815120Abstract: A cutting method in which, in cutting a circumferential face of a work, control is enabled to make a cutting velocity constant accurately by using a cutting tool projecting from a main shaft which turns around a predetermined position serving as a center and for which a turning radius is adjustable, wherein, in the case that a turning angular velocity of the main shaft is represented as ?, a distance from a turning center to a tip of the cutting tool is represented as R, and a cutting velocity of the tip of the cutting tool is set to a constant value C, making the cutting velocity of the cutting tool constant by performing control such that ?0 changes in association with a change in the distance R so that ?=(C2?{dot over (R)}2)1/2/R is formulated (where {dot over (R)} denotes a time differential of the distance R), thus providing an even cut face.Type: GrantFiled: January 23, 2017Date of Patent: November 14, 2017Assignee: Matsuura Machinery CorporationInventors: Kouichi Amaya, Toshihiko Kato, Yasunori Takezawa, Tetsuya Igarashi, Shuichi Ohashi
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Patent number: 9623512Abstract: In metal powder processing equipment where metal powder is sequentially laminated on a table of a chamber and laser beam melting or electron beam melting is performed or cutting and shaping are performed by a rotating tool subsequent to melting, a first temperature adjusting unit is placed at a lower bottom portion of the table and a second temperature adjusting unit is disposed in contact with and around the outer wall of the chamber and both units are simultaneously heated or cooled; a room partially enclosing a metal powder reserve tank and a metal powder supply pipe is provided with a third temperature adjusting unit, the temperature of which is set to average temperature of the second temperature adjusting unit before the second one actuates, so that deterioration of dimensional precision in processing and deterioration of metal powder quality can be prevented by keeping heating temperature constant.Type: GrantFiled: September 4, 2014Date of Patent: April 18, 2017Assignee: Matsuura Machinery CorporationInventors: Koichi Amaya, Toshihiko Katoh, Hideto Matsubara, Mitsuyoshi Yoshida
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Patent number: 9138807Abstract: Three-dimensional molding equipment includes powder supply equipment configured to supply powder material and form a powder layer, and a light beam scanning unit configured to radiate a light beam to the powder layer and move a radiated location thereof, where a three-dimensional shaped molding object is manufactured by alternately repeating processes of forming the powder layer and sintering the powder layer with light beam radiation. A region used for manufacturing the three-dimensional shaped molding object is divided into a plurality of divided regions such that respective divided regions have an equal-length molding path which is to be a scanning route of the beam such as having unequal-length molding parts by a scanning route of the beam, and radiation is executed by a plurality of the light beam scanning units to the respective plurality of divided regions to improve molding efficiency.Type: GrantFiled: October 20, 2014Date of Patent: September 22, 2015Assignee: Matsuura Machinery CorporationInventors: Yasunori Takezawa, Toshio Maeda, Toshihiko Kato, Koichi Amaya
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Patent number: 8833540Abstract: A pallet changing system which utilizes the moving function itself of a machine head at a machining center for conveying a pallet and a configuration of a machining center equipping the system, combines a machine head 2 for machining a workpiece with a pallet changing unit 1 having a pallet changing arm 11 which can be rotated by a motor 13 and then allowed to move, by which a pallet 3 is conveyed, and the new pallet 3 for changing is changed with the existing pallet 3 gripped by a pallet clamping device 4 by turning the pallet changing arm 11, and a machining center which equips the above system and also machines a workpiece by using the machine head 2.Type: GrantFiled: December 15, 2011Date of Patent: September 16, 2014Assignee: Matsuura Machinery CorporationInventors: Kouichi Amaya, Toshihiko Kato, Masaki Kaneko
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Patent number: 8469691Abstract: An apparatus for producing a three-dimensional shaped product installs on a surface of a table a base plate which loads powder and a shaped article, with a vertical space being formed. A frame body is installed upright on the table. The base plate is placed on a support horizontally projecting from the frame body and/or a step portion which provides an inner direction part of the table of the frame body. The base plate is supported so the center of gravity of the base plate is inside a triangle formed by three locations or a quadruple formed by four locations inside a region of the support or the step portion on which the base plate is placed, and the part projecting above the support and/or an inner wall of the frame body are contacted with a horizontally surrounding part of the base plate at three or more locations.Type: GrantFiled: July 14, 2010Date of Patent: June 25, 2013Assignee: Matsuura Machinery CorporationInventors: Koichi Amaya, Yukinori Urushizaki, Hideto Matsubara
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Publication number: 20130051958Abstract: A pallet changing system which utilizes the moving function itself of a machine head at a machining center for conveying a pallet and a configuration of a machining center equipping the system, combines a machine head 2 for machining a workpiece with a pallet changing unit 1 having a pallet changing arm 11 which can be rotated by a motor 13 and then allowed to move, by which a pallet 3 is conveyed, and the new pallet 3 for changing is changed with the existing pallet 3 gripped by a pallet clamping device 4 by turning the pallet changing arm 11, and a machining center which equips the above system and also machines a workpiece by using the machine head 2.Type: ApplicationFiled: December 15, 2011Publication date: February 28, 2013Applicant: MATSUURA MACHINERY CORPORATIONInventors: Kouichi Amaya, Toshihiko Kato, Masaki Kaneko
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Patent number: 8083989Abstract: A method for producing a three-dimensional shaped article, including molding by irradiation of an optical beam to powder and by a rotating tool, providing a hollow part in a base pedestal supporting a shaped object, filling the hollow part with powder, forming a powder layer in the upper part of the hollow part and a surrounding region thereof, after a sintering region supporting the shaped object from the underside is formed in a region containing the powder layer, molding three or more supports of the base pedestal and two or more support frames connecting the shaped object, then the molded product and the base pedestal are then reversed in a vertical direction, thereby cutting and removing the sintering region, and molding the bottom part to achieve the object based on the fact that the supporting frames and the shaped object are cut and separated.Type: GrantFiled: November 23, 2009Date of Patent: December 27, 2011Assignee: Matsuura Machinery CorporationInventors: Tsuneji Yamaoka, Kouichi Amaya
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Patent number: 8052588Abstract: The present invention has an object to provide a tool replacement system that is capable of preventing the waiting time from occurring as much as possible although an intermediate magazine arranged therefore has a smaller capacity than prior arts. In the tool replacement system, programs pertaining to the sequence of operation and operation time of operating tools 7 are established, wherein, when the operation time of individual tools 7 is shorter than the conveyance time for reciprocation of the tool conveyance apparatus 3 between the tool magazine 1 and the tool replacement arm 4, the object can be solved by realizing transfer of at least a part of the tools planned to be operated in a next process of the corresponding individual tools 7 to the tool replacement arm 4 after the tools are arranged to the intermediate magazine 5.Type: GrantFiled: November 9, 2008Date of Patent: November 8, 2011Assignee: Matsuura Machinery CorporationInventors: Kouichi Amaya, Hiroyuki Yamaguchi, Hiroshi Arakawa, Tomohiro Shintani
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Publication number: 20110256253Abstract: An apparatus for producing a three-dimensional shaped product capable of decreasing thermal dissipation due to thermal conduction of a heating device or a cooling device loading a base plate, in which powder is sequentially sintered on a table and a base plate a inside a shaping tank wherein a space of vertical direction is formed on the table or the space is formed and a heat insulating material is filled into the thus formed region, a heating device or a cooling device which loads the base plate a supporting the sintered layer is firmly fixed.Type: ApplicationFiled: July 14, 2010Publication date: October 20, 2011Applicant: MATSUURA MACHINERY CORPORATIONInventors: Koichi Amaya, Yukinori Urushizaki, Hideto Matsubara
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Publication number: 20110257744Abstract: A method for producing an artificial bone capable of accurate molding at a joined part with appropriate strength, in which electromagnetic waves or electron beams are irradiated to a layer of at least type of powder selected from metal biomaterials, ceramics for the artificial bone and plastic resins for the artificial bone based on image data corresponding to a shape of the artificial bone, thereby effecting sintering or melting, and the thus sintered layer or melted and solidified layer is laminated, such that a surface finish step is adopted that inner faces and/or outer faces of both ends and their vicinities configuring the joined part to a human bone part are polished by a rotating tool based on the image data and also irradiation of electromagnetic waves or electron beams at both ends and their vicinities constituting the joined part is set greater than that at other regions,Type: ApplicationFiled: November 15, 2010Publication date: October 20, 2011Applicants: THE UNIVERSITY OF TOKYO, MATSUURA MACHINERY CORPORATIONInventors: Koichi Amaya, Yukinori Urushizaki, Hideto Matsubara, Nobuo Sasaki, Yuichi Tei
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Publication number: 20110256252Abstract: An apparatus for producing a three-dimensional shaped product installs on a surface of a table a base plate which loads powder and a shaped article, with a vertical space being formed. A frame body is installed upright on the table The base plate is placed on a support horizontally projecting from the frame body and/or a step portion which provides an inner direction part of the table of the frame body. The base plate is supported so the center of gravity of the base plate is inside a triangle formed by three locations or a quadruple formed by four locations inside a region of the support or the step portion on which the base plate is placed, and the part projecting above the support and/or an inner wall of the frame body are contacted with a horizontally surrounding part of the base plate at three or more locations.Type: ApplicationFiled: July 14, 2010Publication date: October 20, 2011Applicant: MATSUURA MACHINERY CORPORATIONInventors: Koichi AMAYA, Yukinori URUSHIZAKI, Hideto MATSUBARA