Abstract: A method and an assembly for practicing that method wherein an article is molded of a heat-fusing material or plastisol in a mold having first and second groups of liquid passages disposed adjacent the mold surface for controlling the temperature over respective first and second areas of the mold surface. The mold is supported for rotation about an axis by a stationary pedestal. A movable module supports plastisol storage tanks, heat exchangers, valves, conduits, etc., for supplying the plastisol to the mold. The movable module also supports a dump tank which is disposed beneath the mold for receiving and retrieving the liquid plastisol which is emptied or dumped from the mold when it is rotated to an inverted position. There is included first and second liquid circuits including a pump and heat exchanger for supplying liquid at different temperatures to the passages associated with the mold.

Abstract: A heat exchanger assembly and the method of making same wherein the heat exchanger assembly includes a heat exchanging core having spaced headsheets adjacent opposite extremities with fluid conveying tubes extending between the headsheets and having heat transfer fins disposed upon the tubes. Two plastic radiator components are disposed in mating engagement with one another with each component encasing one-half of the core and disposed in mating engagement with one another and defining spaced open cavities. Each of the components is in fluid-tight or sealed relationship with one another and with each of the headsheets disposed within the opening of each of the cavities so that the cavities and the headsheets define a pair of spaced tanks whereby fluid may flow between the tanks through the heat exchanging core. The headsheets are disposed in grooves within the components with a seal engaging the periphery of the headsheets and disposed in the grooves for sealing the headsheets to the respective components.

Abstract: A method wherein an article is molded of a heat-fusing material or plastisol in a mold having first and second groups of liquid passages disposed adjacent the mold surface for controlling the temperature over respective first and second areas of the mold surface. The mold is supported for rotation about an axis by a stationary pedestal. A movable module supports plastisol storage tanks, heat exchangers, valves, conduits, etc., for supplying the plastisol to the mold. The movable module also supports a dump tank which is disposed beneath the mold for receiving and retrieving the liquid plastisol which is emptied or dumped from the mold when it is rotated to an inverted position. There is included first and second liquid circuits including a pump and heat exchanger for supplying liquid at different temperatures to the passages associated with the mold.

Abstract: A heat exchanger assembly and the method of making same wherein the heat exchanger assembly includes a heat exchanging core having spaced headsheets adjacent opposite extremities with fluid conveying tubes extending between the headsheets and having heat transfer fins disposed upon the tubes. Two plastic radiator components are disposed in mating engagement with one another with each component encasing one-half of the core and disposed in mating engagement with one another and defining spaced open cavities. Each of the components is in fluid-tight or sealed relationship with one another and with each of the headsheets disposed within the opening of each of the cavities so that the cavities and the headsheets define a pair of spaced tanks whereby fluid may flow between the tanks through the heat exchanging core. The headsheets are disposed in grooves within the components with a seal engaging the periphery of the headsheets and disposed in the grooves for sealing the headsheets to the respective components.

Abstract: A heat exchanger assembly of the type having a heat transfer core element which includes a plurality of fins in parallel stacked relationship for defining heat transfer surfaces and a plurality of fluid carrying tubes extending transversely through the fins for defining a fluid circuit, the assembly including at least one tube-to-tube joint, the improvement comprising a solderless connection at the tube-to-tube joint wherein one of the tubes includes an end having an annular, outwardly extending shoulder followed by an inwardly tapered flared portion for receiving the outwardly tapered portion of the other portion and the other of the tubes including an end having an outwardly flared portion for receiving the outwardly tapered portion of the other tube end and an inwardly directed flange clinched over the shoulder of the other tube end to produce a solderless mechanical connection between the two tubes.

Abstract: An automotive body assembly including a flexible plastic component defining the front fascia portion of the body of an automotive vehicle. The front fascia has an exterior finished surface and interior hidden surface with retaining tabs integral with the fascia and extending from the fascia on the interior surface thereof for allowing a stiffening means defined by a wire-like rod to be snapped into position across the interior surface of the fascia for stiffening the fascia. The rod is flexible transversely to its longitudinal axis but is less flexible than the fascia.

Abstract: A mold assembly is disclosed for making a reinforcing panel structure including female and male molds with each mold having a base surface with four sided projections extending upwardly from the base surface to a raised surface. The projections of each mold are spaced from the next adjacent projection in that mold in a first direction a distance equal to the dimension of the projection in that direction plus a predetermined dimension which is double the thickness of the rib of the panel and with each projection spaced from the next adjacent projection in that mold in a second direction perpendicular to the first direction a distance equal to the dimension of the projection in that second direction plus a predetermined dimension which is double the thickness of the rib of the panel. Each of the projections have embossments thereon.

Abstract: A radiator tank headsheet including an integral ferrule around an elongated tube-receiving opening and method for forming the same wherein the method includes the steps of forming an elongated depression in the sheet material having generally parallel sidewalls, endwalls joining the sidewalls, and a bottomwall, forming a pair of holes in the depression by removing a slug of sheet material from the bottomwall adjacent each of the endwalls, splitting the bottomwall generally along its centerline between the holes to form two bottomwall segments, and forcing the two segments outwardly and into coplanar relationship with the sidewalls of the depression to form an elongated opening including an integral ferrule having generally parallel, relatively high sidewalls and endwalls of lesser height joining the sidewalls.

Abstract: Two embodiments of an assembly for directing a fluid, such as a combination of air and a liquid, toward a vehicle headlamp for cleaning the headlamp surface. A support member is adapted at a first end to be connected to a vehicle body adjacent a headlamp and extends to a forward end which supports a nozzle guide or cage member. The assembly includes an elbow member having a fluid inlet and support flanges for receiving retaining fasteners. A supply tube is connected to the inlet of the elbow. The elbow member has an outlet which extends transversely of the inlet and a flailing flexible tube is connected to the outlet and has a loop integral therewith extending about the elbow member for retaining the flailing tube thereon. The cage member has a terminal end defining an opening and is of generally funnel shape for restricting the flailing movement of the emitting end of the flailing tube. In the second embodiment a cover is disposed over the cage member.

Abstract: A spring support is disposed about and fixed to a shock-absorbing unit and engages the lower end of a coil spring. A spring base engages the upper end of the coil spring and engages a mounting plate which is secured to the vehicle body and is also fixedly connected to the upper end of the shock absorber rod. The spring base has a cup-shaped cavity in which is disposed an energy-absorbing block of compressible elastomeric urethane-type material for absorbing energy when the shock absorber system bottoms out by the upper end of the shock-absorbing unit engaging the bottom of the elastomeric block. The energy-absorbing block has a peripheral disc portion extending thereabout and clamped between a dust cover and the spring base for securing the block in position. The energy-absorbing block includes a first plate of non-compressible material disposed between its upper face and the bottom of the cup-shaped cavity in the spring base.

Abstract: A method wherein an article is molded of a heat-fusing material or plastisol in a mold having first and second groups of liquid passages disposed adjacent the mold surface for controlling the temperature over respective first and second areas of the mold surface. The mold is supported for rotation about an axis by a stationary pedestal. A movable module supports plastisol storage tanks, heat exchangers, valves, conduits, etc., for supplying the plastisol to the mold. The movable module also supports a dump tank which is disposed beneath the mold for receiving and retrieving the liquid plastisol which is emptied or dumped from the mold when it is rotated to an inverted position. There is included first and second liquid circuits including a pump and heat exchanger for supplying liquid at different temperatures to the passages associated with the mold.

Abstract: An automotive body assembly including an energy absorbing bumper assembly of elastomeric foam material, such as urethane, for compressing to absorb energy in response to an impact with a light means disposed in a recess and support means connected to the light means and supported by the elastomeric material for moving with the elastomeric material upon the compression thereof to move the light means and thereafter return the light means to the initial position. The support means includes an eyebrow portion disposed forwardly of the light means. In one embodiment the eyebrow portion is embedded within the elastomeric material and in another embodiment the eyebrow portion is disposed over the elastomeric material.

Abstract: An agricultural spraying assembly including a plurality of nozzles divided into groups with each group being supplied liquid through a solenoid valve with a motorized proportioning valve being adjustable to control the pressure supplied to the solenoid valves and, in turn, to the plurality of nozzles. The assembly includes a main control box which is normally situated on a spraying trailer and a remote control box which is normally situated on the pulling tractor and is supplied power from the tractor's battery. Each of the control boxes includes switches for each of the solenoid valves as well as a pressure adjusting switch for adjusting the pressure supplied to the nozzles. Each control box has a pressure gauge for indicating the operating pressure supplied to the nozzles.

Abstract: An impact energy-absorbing, low density urethane foam for use in automobile bumpers has good moldability and is relatively temperature insensitive, i.e. gives approximately the same physical performance over a wide range of temperatures. This foam is characterized by its good multiple impact performance and low compression set values. The foam is water blown in a closed mold from a quasi-prepolymer system. The molded density is preferably in the range of 5 to 10 PCF.The foam formulation is based on a polymer polyol of a poly (oxypropylene/ethylene) triol reacted with a styrene/acrylonitrile monomer mixture which triol thus modified is reacted with (1) a roughly 1/5 to 1.5/1 weight amount of a hydroxy terminated polybutadiene homopolymer based on polymer polyol, (2) a 50 to 150 equivalent weight polyol crosslinker of 2 to 6 functionality, (3) a MDI glycol or triol quasi-prepolymer, and (4) some water.

Abstract: A heat exchanger assembly of the type having a heat transfer core element which includes a plurality of fins in parallel stacked relationship for defining heat transfer surfaces and a plurality of fluid carrying tubes extending transversely through the fins for defining a fluid circuit, the assembly including at least one tube-to-tube joint, the improvement comprising a solderless connection at the tube-to-tube joint wherein one of the tubes includes an end having an annular, outwardly extending shoulder followed by an inwardly tapered flared portion for receiving the outwardly tapered portion of the other portion and the other of the tubes including an end having an outwardly flared portion for receiving the outwardly tapered portion of the other tube end and an inwardly directed flange clinched over the shoulder of the other tube end to produce a solderless mechanical connection between the two tubes.

Abstract: A radiator tank headsheet including an integral ferrule around an elongated tube-receiving opening and method for forming the same wherein the method includes the steps of forming an elongated depression in the sheet material having generally parallel sidewalls, endwalls joining the sidewalls, and a bottomwall, forming a pair of holes in the depression by removing a slug of sheet material from the bottomwall adjacent each of the endwalls, splitting the bottomwall generally along its centerline between the holes to form two bottomwall segments, and forcing the two segments outwardly and into coplanar relationship with the sidewalls of the depression to form an elongated opening including an integral ferrule having generally parallel, relatively high sidewalls and endwalls of lesser height joining the sidewalls.

Abstract: A gasket assembly including a metal core member having spaced parallel first and second faces with an annular cylinder bore opening therein. The core member includes an offset portion extending about the periphery of the opening. The offset portion has a first surface raised above one face of the core member and a second surface recessed below the other face of the core member. The offset portion is integrally formed with the remainder of the core member and is connected thereto through sections which have shear stresses therein. In one embodiment a U-shaped shell member is disposed about the core member and the offset portion therein and layers of compressible paper-like material are disposed on opposite sides of the core member extending from the U-shaped shell member. In another embodiment an annular skirt is integral with and extends perpendicularly from one leg of the U-shaped shell member.

Abstract: An impact energy-absorbing, relatively low density, urethane foam for use in automobile bumpers has a high content of urea linkages and is relatively temperature insensitive, i.e. gives approximately the same physical performance over a wide range of temperature. The foam is water blown in a closed mold from a quasi-prepolymer system. The pack factor is preferably in the range of 1.5 to 8 and the molded density is in the range of 5 to 20 lbs./ft..sup.3.The foam formulation is based on a polyol of a poly (oxypropylene/ethylene) triol reacted with a styrene/acrylonitrile monomer mixture which triol thus modified is reacted with (1) a 50 to 150 equivalent weight polyol cross linker of 2 to 6 functionality, (2) a MDI or TDI/glycol or triol quasi-prepolymer and (3) some water.

Abstract: A lightweight bumper guard assembly for a vehicle bumper including a flexible, decorative outer skin member of predetermined shape including a front wall, side walls and upper and lower walls for defining a cavity opening to the rear of the assembly, a core element located within the cavity of the outer skin member for supporting the outer skin member, the core element including a rear surface which generally conforms to the exterior of the vehicle bumper and is adapted to engage the vehicle bumper, the outer skin member including integral flanges extending inwardly across the opening of the cavity and overlapping the core element to hold the skin member tightly to the bumper.

Abstract: An energy absorbing bumper assembly including a mounting means defined by metal mounting plates adapted for attachment to a vehicle and an elongated shell made of elastomeric material disposed adjacent or forwardly of the mounting plate. Urethane energy absorbing pairs of blocks are disposed adjacent the center line of the bumper assembly between the front face of the shell and the mounting plate. Each pair includes first and second members which are spaced vertically apart and define a cavity adjacent and interiorly the front face of the shell. Second energy absorbing urethane pairs of blocks are disposed adjacent the ends of the assembly between the front face of the shell and the mounting plate. The pairs define the first bumper means for absorbing a first quantity of energy resulting from specified impacts.