Patents Assigned to MCPU Polymer Engineering, LLC
  • Patent number: 11926739
    Abstract: Modified lignin products, processes for making them, and their use to produce rigid polyurethane or polyisocyanurate foams are disclosed. The processes comprise heating a lignin source with a nitrogen source and a starved concentration of a C1-C5 aldehyde to give a reaction mixture comprising a Mannich condensation product, neutralizing the reaction mixture, and isolating the modified lignin product. The process is performed at a mass ratio of lignin source to nitrogen source within the range of 1:1 to 1:5 and at a molar ratio of nitrogen source to C1-C5 aldehyde within the range of 3.5:1 to 1:1. Polyol blends and performance additives that contain the modified lignin products are described. Rigid foams that process well and incorporate up to 60 wt. %, based on the amount of polyol component, of the modified lignin contribute to excellent flame retardancy and low-temperature R-value performance.
    Type: Grant
    Filed: July 26, 2021
    Date of Patent: March 12, 2024
    Assignee: MCPU POLYMER ENGINEERING LLC
    Inventors: Thomas M. Garrett, Swarup Kumar Maiti
  • Publication number: 20220267502
    Abstract: Soy-based high temperature products, or thermoset resins, are produced by solvent free polymerization of soy polyols and polyisocyanates at room temperature. The ratio of isocyanate equivalents to polyol equivalent used in the synthesis is greater than or equal to 3. The invented soy-based products are polyisocyanurate solid materials with excellent stability at high temperature. Heat resistance of the material is influenced by ratio of soy polyol and polyisocyanate.
    Type: Application
    Filed: August 7, 2021
    Publication date: August 25, 2022
    Applicant: MCPU Polymer Engineering, LLC
    Inventors: Thomas M. Garrett, Xian Xian Du
  • Publication number: 20220127408
    Abstract: Soy-based high temperature products, or thermoset resins, are produced by solvent free polymerization of soy polyols and polyisocyanates at room temperature. The ratio of isocyanate equivalents to polyol equivalent used in the synthesis is greater than or equal to 3. The invented soy-based products are polyisocyanurate solid materials with excellent stability at high temperature. Heat resistance of the material is influenced by ratio of soy polyol and polyisocyanate.
    Type: Application
    Filed: August 7, 2021
    Publication date: April 28, 2022
    Applicant: MCPU Polymer Engineering, LLC
    Inventors: Thomas M. Garrett, Xian Xian Du
  • Publication number: 20150315329
    Abstract: Soy-based high temperature products, or thermoset resins, are produced by solvent free polymerization of soy polyols and polyisocyanates at room temperature. The ratio of isocyanate equivalents to polyol equivalent used in the synthesis is greater than or equal to 3. The invented soy-based products are polyisocyanurate solid materials with excellent stability at high temperature. Heat resistance of the material is influenced by ratio of soy polyol and polyisocyanate.
    Type: Application
    Filed: April 27, 2015
    Publication date: November 5, 2015
    Applicant: MCPU POLYMER ENGINEERING, LLC
    Inventors: Thomas M. Garrett, Xian Xian Du
  • Patent number: 8822625
    Abstract: Methods of one-pot synthesis of high molecular weight natural oil polyols having a functionality of at least two are provided. The resultant polyols may be directly reacted with polyisocyanates to produce polyurethanes.
    Type: Grant
    Filed: December 16, 2011
    Date of Patent: September 2, 2014
    Assignee: MCPU Polymer Engineering, LLC
    Inventors: Thomas M Garrett, Xian Xian Du
  • Patent number: 8541536
    Abstract: Methods of coupling plant oil based polyols so as to synthesis high molecular weight plant oil polyols having a hydroxyl number between from about 40 to about 60. The resultant polyols may be directly reacted with polyisocyanates to produce polyurethanes.
    Type: Grant
    Filed: November 5, 2010
    Date of Patent: September 24, 2013
    Assignee: MCPU Polymer Engineering LLC
    Inventors: Thomas M. Garrett, Xian Xian Du
  • Publication number: 20110166315
    Abstract: Methods of coupling plant oil based polyols so as to synthesis high molecular weight plant oil polyols having a hydroxyl number between from about 40 to about 60. The resultant polyols may be directly reacted with polyisocyanates to produce polyurethanes.
    Type: Application
    Filed: November 5, 2010
    Publication date: July 7, 2011
    Applicant: MCPU Polymer Engineering LLC, a California Limited Liability Company
    Inventors: Thomas M. Garrett, Xian Xian Du
  • Publication number: 20110060115
    Abstract: Methods of producing a hybrid petro-plant oil polyol having a high bio-content by coupling a petro-chemical polyol with a plant oil based polyol is provided, including coupling an intermediate petro-polyol prepolymer with a plant oil polyol so as to synthesize a hybrid petro-plant oil polyol having a high bio-content and a hydroxyl number of between about 50 and 60.
    Type: Application
    Filed: November 5, 2010
    Publication date: March 10, 2011
    Applicant: MCPU Polymer Engineering LLC, a California limited liability company
    Inventors: Thomas M. Garret, Xian Xian Du