Abstract: The invention relates to a method for producing ceramic brake discs, comprising the following steps: a) producing a BMC compound (2) with a matrix consisting of phenol resin and with carbon reinforcement fibres, the length of the carbon fibres being between 6 mm and 50 mm; b) poducing a green compact of the ceramic brake discs from the BMC compound (2) in a transfer moulding or injection compression moulding process, c) pyrolysing the green compact in order to produce a porous moulded body; and d) melt-infiltrating the porous moulded body with a melt, preferably a silicon melt, in order to produce a moulded body with reaction-bonded fibers.
Abstract: The invention relates to a method for producing ceramic brake disks from a green body consisting of a sheet molding compound (SMC) having reinforcing fibers, and the ensuing pyrolysis and melt infiltration. The aim of the invention is to create a single-element green body comprising very complex inner cavities after pyrolysis. In order to achieve this, the method comprises the following steps: the green body (1) is produced from a sandwich consisting of SMC (2), a thermoplastic insert (4), and SMC (2) in one working step in a tool (5a, 5b), subjected to pressure and temperature; and the insert (4) fills the green body (1) over its entire surface and comprises openings (6) which are arranged in such a way that the upper and lower SMC layers (2) are interconnected, at least in parts.
Abstract: The invention relates to an SMC (sheet moulding compound) for producing fibre-reinforced duroplastic components. Said SMC consists of a resin matrix (2) which is fibre-reinforced with unidirectional fibres (UD-fibres) (7) that are arranged in axial alignment and preferably with additional cut fibres (random fibres) (4) that are arranged in a non-aligned manner in the resin matrix. According to the invention, in order to achieve extremely high rigidity in a multi-axial direction with a low surface weight, several layers of SMC are arranged in the component, each layer containing UD-fibres (7) with a different alignment from one another.
Type:
Grant
Filed:
August 30, 2000
Date of Patent:
January 4, 2005
Assignee:
Menzolit Fibron GmbH
Inventors:
Gerd Ehnert, Klaus Bieniek, Karl-Heinz Ilzhoefer, Jurgen Stieg