Abstract: Mercury is efficiently and effectively removed from waste materials by a process and apparatus which heats waste containing mercury to temperatures well above the boiling point of mercury to create a vapor stream laden with mercury vapor. This vapor stream is first cooled to a temperature at least 100° F. above the boiling point of mercury, which allows some condensation of impure mercury with other materials, and creates a second vapor stream comprising mercury. This second vapor stream is then cooled to a temperature below the boiling point of mercury to condense more pure condensates of mercury. A third cooling step optionally may then be used to cool the remaining vapor stream to temperatures below the boiling point of mercury to remove further mercury content from the vapor stream. Filters and/or scrubbers may be added to remove trace amounts of mercury from the effluent vapor stream.

Abstract: The present invention relates to a process and apparatus for the separation of materials from within fluorescent lamps and other mercury containing commercial elements. The process and apparatus can separate materials of different compositions by non-chemical means into easily treatable segments without causing significant introduction of wastes (especially mercury waste) into the environment during physical separation. This invention operates by repeatedly crushing and breaking the original article (e.g., the fluorescent lamp) into progressively smaller pieces under controlled circumstances and controlled air pressure so that their various component materials are separately collected and these separately collected components may be individually processed (recycled or purified) without significant introduction of mercury into the environment.