Patents Assigned to MERCUTEK LLC
  • Patent number: 11247251
    Abstract: Methods for treating an industrial byproduct, such as spent, granular, activated carbon, dredge spoils, or contaminated soils involve integrated steps to clean, concentrate, separate and/or otherwise collect hazardous and/or desired materials from such industrial byproducts. The cleaned, concentrated, separated, or collected materials may involve sufficient quantities to be useful to subsequent processors, raw materials, additives, and the like. Other treatment methods involve retaining the clean material stream at sufficient temperatures for sufficient time to separate and concentrate desired material for recovery therefrom, such as precious metals and rare earth elements.
    Type: Grant
    Filed: January 6, 2021
    Date of Patent: February 15, 2022
    Assignee: Mercutek, LLC
    Inventors: Christopher L. Poling, Nico W. Scheeres
  • Publication number: 20210205866
    Abstract: Methods for treating an industrial byproduct, such as spent, granular, activated carbon, dredge spoils, or contaminated soils involve integrated steps to clean, concentrate, separate and/or otherwise collect hazardous and/or desired materials from such industrial byproducts. The cleaned, concentrated, separated, or collected materials may involve sufficient quantities to be useful to subsequent processors, raw materials, additives, and the like. Other treatment methods involve retaining the clean material stream at sufficient temperatures for sufficient time to separate and concentrate desired material for recovery therefrom, such as precious metals and rare earth elements.
    Type: Application
    Filed: January 6, 2021
    Publication date: July 8, 2021
    Applicant: MERCUTEK, LLC
    Inventors: CHRISTOPHER L. POLING, NICO W. SCHEERES
  • Publication number: 20180154336
    Abstract: A system and method for producing a modified coal ash involves collecting a bulk quantity of such coal ash, generally after it has been produced or landfilled, or is otherwise at temperatures closer to ambient, as opposed to power plant operational temperatures. In one possible implementation, the method herein involves removing carbon from the coal ash, such removal occurring by exposing the carbon to indirect heat, that is, externally-applied heat. For coal ashes with higher ash content. This removal is accomplished by subjecting the coal ash stream to heat, in one implementation, ranging between 850° F. and 1200° F., and such heat exposure occurring from about 10 minutes to about 30 minutes. The range of exposure time for the coal ash is determined so as to reduce the LOI from its initial level to a level acceptable for intended re-use or recycling. In one application, the LOI of carbon in the ash is reduced to 3% or less carbon.
    Type: Application
    Filed: January 23, 2018
    Publication date: June 7, 2018
    Applicant: MERCUTEK, LLC
    Inventor: Christopher L. Poling
  • Patent number: 9884311
    Abstract: A method for treating powdered activated carbon (PAC) and/or coal combustion residues (CCRs) by heating at least one of a spent PAC and/or a CCR to separate at least one heavy metal from the at least one of the spent PAC and/or the CCR to create a clean stream and a heavy metal stream, combining the heavy metal stream with a water soluble alkaline-earth metal sulfide to create a combined stream, and removing at least a portion of the at least one heavy metal from the combined stream. The heating may further include heating the at least one of the spent PAC and/or the CCR in an inert atmosphere. Further, the combining may include combining the heavy metal stream with the water soluble alkaline-earth metal sulfide and a catalyst and/or a surfactant or hyperdispersant.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: February 6, 2018
    Assignee: Mercutek LLC
    Inventors: Peter D'Amico, Christopher Poling, Thomas Lesniak
  • Publication number: 20170065933
    Abstract: A method for reducing pollution in a cement kiln environment and a system for treating cement kiln exhaust gas are provided. The method includes the steps of: treating a cement kiln exhaust gas stream with a treating fluid, such as a water soluble alkaline-earth metal sulfide. In one application, the treating fluid is injected by spraying droplets into the cement kiln exhaust gas stream. A system for treating cement kiln exhaust gas includes a reagent containing a water soluble alkaline-earth metal sulfide in water, and a nozzle to spray the reagent into the cement kiln exhaust gas stream.
    Type: Application
    Filed: November 21, 2016
    Publication date: March 9, 2017
    Applicant: MERCUTEK LLC
    Inventors: Peter D'Amico, Thomas Lesniak, Christopher Poling
  • Publication number: 20160340243
    Abstract: A system and method for treating cement kiln dust is provided. The method includes the steps of receiving cement kiln dust (CKD) from a kiln; heating the collected CKD; forming a gas stream of vaporized metal and CKD by sufficient heating to separate at least one heavy metal from the collected CKD stream to create a cleaned CKD stream and a metal stream; providing a water soluble alkaline-earth metal polysulfide; combining the heavy metal stream with the water soluble alkaline-earth metal sulfide to create a combined stream; and removing at least a portion of one heavy metal from the combined stream.
    Type: Application
    Filed: August 4, 2016
    Publication date: November 24, 2016
    Applicant: Mercutek LLC
    Inventors: Peter D'Amico, Christopher Poling, Thomas Lesniak
  • Patent number: 9498747
    Abstract: A method for treating cement kiln exhaust is provided. The method includes the steps of: providing a cement kiln exhaust gas stream from a kiln; providing a water soluble alkaline-earth metal polysulfide; combining the cement kiln exhaust stream with the water soluble alkaline-earth metal polysulfide to create a combined stream; and removing at least a portion of one heavy metal from the combined stream.
    Type: Grant
    Filed: July 1, 2011
    Date of Patent: November 22, 2016
    Assignee: Mercutek LLC
    Inventors: Peter D'Amico, Thomas Lesniak, Christopher Poling
  • Patent number: 9493376
    Abstract: A method for treating cement kiln dust is provided. The method includes the steps of receiving cement kiln dust (CKD) from a kiln; heating the collected CKD; forming a gas stream of vaporized metal and CKD by sufficient heating to separate at least one heavy metal from the collected CKD stream to create a cleaned CKD stream and a metal stream; providing a water soluble alkaline-earth metal polysulfide; combining the heavy metal stream with the water soluble alkaline-earth metal sulfide to create a combined stream; and removing at least a portion of one heavy metal from the combined stream.
    Type: Grant
    Filed: November 4, 2014
    Date of Patent: November 15, 2016
    Assignee: Mercutek LLC
    Inventors: Peter D'Amico, Christopher Poling, Thomas Lesniak
  • Publication number: 20150038321
    Abstract: A method for treating powdered activated carbon (PAC) and/or coal combustion residues (CCRs) by heating at least one of a spent PAC and/or a CCR to separate at least one heavy metal from the at least one of the spent PAC and/or the CCR to create a clean stream and a heavy metal stream, combining the heavy metal stream with a water soluble alkaline-earth metal sulfide to create a combined stream, and removing at least a portion of the at least one heavy metal from the combined stream. The heating may further include heating the at least one of the spent PAC and/or the CCR in an inert atmosphere. Further, the combining may include combining the heavy metal stream with the water soluble alkaline-earth metal sulfide and a catalyst and/or a surfactant or hyperdispersant.
    Type: Application
    Filed: March 14, 2013
    Publication date: February 5, 2015
    Applicant: MERCUTEK LLC
    Inventors: Peter D'Amico, Christopher Poling, Thomas Lesniak
  • Patent number: 8876967
    Abstract: A method for treating cement kiln dust is provided. The method includes the steps of receiving cement kiln dust (CKD) from a kiln; heating the collected CKD; forming a gas stream of vaporized metal and CKD by sufficient heating to separate at least one heavy metal from the collected CKD stream to create a cleaned CKD stream and a metal stream; providing a water soluble alkaline-earth metal polysulfide; combining the heavy metal stream with the water soluble alkaline-earth metal sulfide to create a combined stream; and removing at least a portion of one heavy metal from the combined stream.
    Type: Grant
    Filed: August 18, 2011
    Date of Patent: November 4, 2014
    Assignee: Mercutek LLC
    Inventors: Peter D'Amico, Christopher Poling, Thomas Lesniak
  • Publication number: 20130291725
    Abstract: A method for treating cement kiln exhaust is provided. The method includes the steps of: providing a cement kiln exhaust gas stream from a kiln; providing a water soluble alkaline-earth metal polysulfide; combining the cement kiln exhaust stream with the water soluble alkaline-earth metal polysulfide to create a combined stream; and removing at least a portion of one heavy metal from the combined stream.
    Type: Application
    Filed: July 1, 2011
    Publication date: November 7, 2013
    Applicant: MERCUTEK LLC
    Inventors: Thomas Lesniak, Christopher Poling, Peter D'Amico
  • Publication number: 20120272872
    Abstract: A method for treating cement kiln dust is provided. The method includes the steps of receiving cement kiln dust (CKD) from a kiln; heating the collected CKD; forming a gas stream of vaporized metal and CKD by sufficient heating to separate at least one heavy metal from the collected CKD stream to create a cleaned CKD stream and a metal stream; providing a water soluble alkaline-earth metal polysulfide; combining the heavy metal stream with the water soluble alkaline-earth metal sulfide to create a combined stream; and removing at least a portion of one heavy metal from the combined stream.
    Type: Application
    Filed: August 18, 2011
    Publication date: November 1, 2012
    Applicant: MERCUTEK LLC
    Inventors: Thomas Lesniak, Christopher Poling, Peter D'Amico