Patents Assigned to MERCUTEK LLC
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Patent number: 11247251Abstract: Methods for treating an industrial byproduct, such as spent, granular, activated carbon, dredge spoils, or contaminated soils involve integrated steps to clean, concentrate, separate and/or otherwise collect hazardous and/or desired materials from such industrial byproducts. The cleaned, concentrated, separated, or collected materials may involve sufficient quantities to be useful to subsequent processors, raw materials, additives, and the like. Other treatment methods involve retaining the clean material stream at sufficient temperatures for sufficient time to separate and concentrate desired material for recovery therefrom, such as precious metals and rare earth elements.Type: GrantFiled: January 6, 2021Date of Patent: February 15, 2022Assignee: Mercutek, LLCInventors: Christopher L. Poling, Nico W. Scheeres
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Publication number: 20210205866Abstract: Methods for treating an industrial byproduct, such as spent, granular, activated carbon, dredge spoils, or contaminated soils involve integrated steps to clean, concentrate, separate and/or otherwise collect hazardous and/or desired materials from such industrial byproducts. The cleaned, concentrated, separated, or collected materials may involve sufficient quantities to be useful to subsequent processors, raw materials, additives, and the like. Other treatment methods involve retaining the clean material stream at sufficient temperatures for sufficient time to separate and concentrate desired material for recovery therefrom, such as precious metals and rare earth elements.Type: ApplicationFiled: January 6, 2021Publication date: July 8, 2021Applicant: MERCUTEK, LLCInventors: CHRISTOPHER L. POLING, NICO W. SCHEERES
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Publication number: 20180154336Abstract: A system and method for producing a modified coal ash involves collecting a bulk quantity of such coal ash, generally after it has been produced or landfilled, or is otherwise at temperatures closer to ambient, as opposed to power plant operational temperatures. In one possible implementation, the method herein involves removing carbon from the coal ash, such removal occurring by exposing the carbon to indirect heat, that is, externally-applied heat. For coal ashes with higher ash content. This removal is accomplished by subjecting the coal ash stream to heat, in one implementation, ranging between 850° F. and 1200° F., and such heat exposure occurring from about 10 minutes to about 30 minutes. The range of exposure time for the coal ash is determined so as to reduce the LOI from its initial level to a level acceptable for intended re-use or recycling. In one application, the LOI of carbon in the ash is reduced to 3% or less carbon.Type: ApplicationFiled: January 23, 2018Publication date: June 7, 2018Applicant: MERCUTEK, LLCInventor: Christopher L. Poling
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Patent number: 9884311Abstract: A method for treating powdered activated carbon (PAC) and/or coal combustion residues (CCRs) by heating at least one of a spent PAC and/or a CCR to separate at least one heavy metal from the at least one of the spent PAC and/or the CCR to create a clean stream and a heavy metal stream, combining the heavy metal stream with a water soluble alkaline-earth metal sulfide to create a combined stream, and removing at least a portion of the at least one heavy metal from the combined stream. The heating may further include heating the at least one of the spent PAC and/or the CCR in an inert atmosphere. Further, the combining may include combining the heavy metal stream with the water soluble alkaline-earth metal sulfide and a catalyst and/or a surfactant or hyperdispersant.Type: GrantFiled: March 14, 2013Date of Patent: February 6, 2018Assignee: Mercutek LLCInventors: Peter D'Amico, Christopher Poling, Thomas Lesniak
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Publication number: 20170065933Abstract: A method for reducing pollution in a cement kiln environment and a system for treating cement kiln exhaust gas are provided. The method includes the steps of: treating a cement kiln exhaust gas stream with a treating fluid, such as a water soluble alkaline-earth metal sulfide. In one application, the treating fluid is injected by spraying droplets into the cement kiln exhaust gas stream. A system for treating cement kiln exhaust gas includes a reagent containing a water soluble alkaline-earth metal sulfide in water, and a nozzle to spray the reagent into the cement kiln exhaust gas stream.Type: ApplicationFiled: November 21, 2016Publication date: March 9, 2017Applicant: MERCUTEK LLCInventors: Peter D'Amico, Thomas Lesniak, Christopher Poling
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Publication number: 20160340243Abstract: A system and method for treating cement kiln dust is provided. The method includes the steps of receiving cement kiln dust (CKD) from a kiln; heating the collected CKD; forming a gas stream of vaporized metal and CKD by sufficient heating to separate at least one heavy metal from the collected CKD stream to create a cleaned CKD stream and a metal stream; providing a water soluble alkaline-earth metal polysulfide; combining the heavy metal stream with the water soluble alkaline-earth metal sulfide to create a combined stream; and removing at least a portion of one heavy metal from the combined stream.Type: ApplicationFiled: August 4, 2016Publication date: November 24, 2016Applicant: Mercutek LLCInventors: Peter D'Amico, Christopher Poling, Thomas Lesniak
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Patent number: 9498747Abstract: A method for treating cement kiln exhaust is provided. The method includes the steps of: providing a cement kiln exhaust gas stream from a kiln; providing a water soluble alkaline-earth metal polysulfide; combining the cement kiln exhaust stream with the water soluble alkaline-earth metal polysulfide to create a combined stream; and removing at least a portion of one heavy metal from the combined stream.Type: GrantFiled: July 1, 2011Date of Patent: November 22, 2016Assignee: Mercutek LLCInventors: Peter D'Amico, Thomas Lesniak, Christopher Poling
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Patent number: 9493376Abstract: A method for treating cement kiln dust is provided. The method includes the steps of receiving cement kiln dust (CKD) from a kiln; heating the collected CKD; forming a gas stream of vaporized metal and CKD by sufficient heating to separate at least one heavy metal from the collected CKD stream to create a cleaned CKD stream and a metal stream; providing a water soluble alkaline-earth metal polysulfide; combining the heavy metal stream with the water soluble alkaline-earth metal sulfide to create a combined stream; and removing at least a portion of one heavy metal from the combined stream.Type: GrantFiled: November 4, 2014Date of Patent: November 15, 2016Assignee: Mercutek LLCInventors: Peter D'Amico, Christopher Poling, Thomas Lesniak
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Publication number: 20150038321Abstract: A method for treating powdered activated carbon (PAC) and/or coal combustion residues (CCRs) by heating at least one of a spent PAC and/or a CCR to separate at least one heavy metal from the at least one of the spent PAC and/or the CCR to create a clean stream and a heavy metal stream, combining the heavy metal stream with a water soluble alkaline-earth metal sulfide to create a combined stream, and removing at least a portion of the at least one heavy metal from the combined stream. The heating may further include heating the at least one of the spent PAC and/or the CCR in an inert atmosphere. Further, the combining may include combining the heavy metal stream with the water soluble alkaline-earth metal sulfide and a catalyst and/or a surfactant or hyperdispersant.Type: ApplicationFiled: March 14, 2013Publication date: February 5, 2015Applicant: MERCUTEK LLCInventors: Peter D'Amico, Christopher Poling, Thomas Lesniak
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Patent number: 8876967Abstract: A method for treating cement kiln dust is provided. The method includes the steps of receiving cement kiln dust (CKD) from a kiln; heating the collected CKD; forming a gas stream of vaporized metal and CKD by sufficient heating to separate at least one heavy metal from the collected CKD stream to create a cleaned CKD stream and a metal stream; providing a water soluble alkaline-earth metal polysulfide; combining the heavy metal stream with the water soluble alkaline-earth metal sulfide to create a combined stream; and removing at least a portion of one heavy metal from the combined stream.Type: GrantFiled: August 18, 2011Date of Patent: November 4, 2014Assignee: Mercutek LLCInventors: Peter D'Amico, Christopher Poling, Thomas Lesniak
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Publication number: 20130291725Abstract: A method for treating cement kiln exhaust is provided. The method includes the steps of: providing a cement kiln exhaust gas stream from a kiln; providing a water soluble alkaline-earth metal polysulfide; combining the cement kiln exhaust stream with the water soluble alkaline-earth metal polysulfide to create a combined stream; and removing at least a portion of one heavy metal from the combined stream.Type: ApplicationFiled: July 1, 2011Publication date: November 7, 2013Applicant: MERCUTEK LLCInventors: Thomas Lesniak, Christopher Poling, Peter D'Amico
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Publication number: 20120272872Abstract: A method for treating cement kiln dust is provided. The method includes the steps of receiving cement kiln dust (CKD) from a kiln; heating the collected CKD; forming a gas stream of vaporized metal and CKD by sufficient heating to separate at least one heavy metal from the collected CKD stream to create a cleaned CKD stream and a metal stream; providing a water soluble alkaline-earth metal polysulfide; combining the heavy metal stream with the water soluble alkaline-earth metal sulfide to create a combined stream; and removing at least a portion of one heavy metal from the combined stream.Type: ApplicationFiled: August 18, 2011Publication date: November 1, 2012Applicant: MERCUTEK LLCInventors: Thomas Lesniak, Christopher Poling, Peter D'Amico