Abstract: An engine oil filtration system including a pump operable to provide pressurized oil to the system is provided. A filter is in pressurized fluid communication with the pump and an engine lubrication network is in pressurized fluid communication with both the filter and an inlet of a balance shaft module. The balance shaft module also includes an outlet in pressurized fluid communication with the oil pump so that contaminated, pressurized oil may flow from the balance shaft module to the pump and filter for cleaning before being recycled to the engine's lubrication network.

Abstract: A differential assembly and method of manufacturing such an assembly are provided. A method for manufacturing a differential assembly includes forming a first portion of a differential carrier; forming a second portion of the differential carrier; securing the first portion to the second portion to form the differential carrier; forming a differential housing; and securing the differential carrier to the differential housing to form a differential assembly. A sintering process may be used to form the first portion and second portion of the differential carrier, and the first and second portions may be secured together by a brazing process. The forming of the first and second portions of the differential carrier and the securing of the first and second portions to form a differential carrier may be achieved by a sinter-brazing process.

Abstract: A support structure for a differential assembly comprising: a support ring having a peripheral wall extending between a first face and a second face, the support ring having a non-hollow center; a bore in the peripheral wall sized and shaped to receive a pinion shaft; and an aperture in the first face, the second aperture in fluid communication with the first aperture.

Abstract: An oil jet assembly includes a body, a tube, a cap insert, a ball, and a spring. The body includes a bore passing longitudinally through the body; a tube aperture passing through the body near a first end of the body; and an opening at a second and opposite end of the body. The tube is attached to the body and in fluid communication with the tube aperture. The cap insert is positioned within the bore of the body. The cap insert includes a bore that passes longitudinally through the cap insert to form a wall. The cap insert also includes an oil exit aperture passing though the wall and is in fluid communication with the bore of the body. The ball and spring are positioned within the bore of the insert cap. The spring is positioned between the ball and the first end of the body.

Abstract: The present invention provides a valve assembly for relieving fluid pressure having a pump housing with a low pressure inlet chamber and a high pressure discharge chamber, a relief aperture positioned between the low pressure inlet chamber and the high pressure discharge chamber, a valve seat along the perimeter of the relief aperture, and a valve body located in the high pressure discharge chamber. The valve body has a first end capable of engaging the valve seat in a closed position and is also capable of axial travel opposite the fluid discharge at a predetermined pressure.

Abstract: The present invention relates to a measuring and testing device incorporating an air gauge capable of measuring dimensional characteristics of a tapered bore of a component. The measuring and testing device has an actuator for moving the air gauge or the component relative to the other so that the measuring and testing device are capable of utilization in an inline process for manufacturing the component.

Abstract: The present invention provides a differential housing assembly having a pinion shaft positioned therein. The differential housing assembly is capable of imparting torque to at least a pair of axle shafts of, for example a vehicle. The pinion shaft has a relief portion for receiving a portion of at least one of the axle shafts. The relief portion is capable of compensating for offset between the centerline of the pinion shaft and a centerline of a vehicle. In an exemplary embodiment, the relief portion allows the axle shafts to have equal lengths.

Abstract: A variable nozzle area jet pump is provided having a nozzle-sealing member resiliently urged to form a sealing closure. The sealing member is part of a normally non-passing pressure control valve that recirculates excess fluid back to the inlet of a positive displacement fluid pump. The fluid is recirculated with elevated pressure after a threshold fluid pressure is exceeded. The disclosed system provides for energy conservation and pump cavitation speed increase. The system may be integrated with an engine balance shaft module so as to provide low cost robustness to low speed gear noise emissions by application of the oil pump's drive torque to at lease one gearset.

Abstract: A damper and method for tuning a damper utilizing a surface contact reducing resilient member is disclosed. A damper for dampening torsional and bending vibrations in a rotating shaft includes a hub member, an inertia member spaced radially outwardly from the hub member, and a resilient member positioned under compression between the hub member and the inertia member. The resilient member has at least one protrusion extending axially thereon to reduce the amount of surface contact between the resilient member and the hub member or the inertia member. A method for tuning dampers is also disclosed wherein reducing the amount of surface contact between the resilient member and the hub member and inertia member allows the damper to achieve lower part frequency based primarily on the geometry of the resilient member.

Abstract: Fluid transmission devices combine and separate fluid flowing therein, and are particularly useful in engine exhaust systems. Given the ever-increasing complexity of exhaust systems, there is a need to reduce construction costs, labor costs, and costs associated with maintaining an inventory of parts. The present fluid transmission device and method of manufacturing comprises a tubular member having a wall, an integral flow redirection member, and an opening. The integral flow redirection member is formed from the wall by cutting a slit in the wall and depressing the wall adjacent the slit until at least a portion of the wall extends within the tubular member. The opening is also formed from depressing the wall. Finally, the flow direction member redirects at least a portion of fluid flow traveling within the tubular member through the opening.

Abstract: A fluid jet for providing fluid under pressure to a desired location is disclosed wherein the valve body includes and integral valve element retaining region. Preferably, the valve body and integral valve element retaining region are die cast as a one-piece component. More specifically, the fluid jet includes a die cast one-piece valve body having a valve element retaining region extending longitudinally within at least a portion of the valve body, at least one fluid passage extending longitudinally within at least a portion of the valve body and in fluid communication with at least a portion of the valve element retaining region, and at least one fluid-exiting aperture through the valve body in fluid communication with the at least one fluid passage.

Abstract: A housing for a vehicle component and a method for making the same. The housing comprises a housing body having an interior surface and an exterior surface. The outer wall of the housing is formed with a plurality of longitudinal splines and a plurality of longitudinal troughs located between confronting splines. A spiral groove is cut into the interior surface of the outer wall so as to remove material sufficient to engage at least one of the troughs thereby forming a plurality of apertures having a closed periphery and extending longitudinally along the outer wall.

Abstract: A streamlined method for the mass production of connecting rods is disclosed, with particular applicability for anticipated in the production of rods made from powdered metal materials. The method contemplates the rough grinding of a work piece, followed by the use of a single, flexibly tooled boring machine to create crank and pin bores. The work piece is then fracture split, subjected to a final grinding process and honed to specific tolerances without the need for final boring. The entire inventive process may be implemented on a five work station assembly line, thereby reducing the capital investment in machinery and space required by previously known methods.

Abstract: An accessory carrier assembly includes a reversible shank manufactured of a substantially square first portion and a substantially square second portion such that the first segment is preferably angled relative to the second segment. The first portion is sized to engage a first hitch receiver and the second portion is sized to engage a second hitch receiver. To attach the accessory carrier to the reversible shank, the first segment is located in amounting assembly either with or without the bushings depending on which type of hitch receiver is available. The accessory carrier can also be pivoted by removal of a single pin. The angle of the reversible shank forms a stop that contacts the accessory carrier to prevent over rotation of the accessory carrier and possible contact with the ground.