Abstract: A mold for blow molding has a base component for forming at least one portion of a concave base of a container and comprising a mounting plate having connections for supply and return of a heat transfer fluid, a body having a molding surface thereon and having a substantially cylindrical recess having a roof spaced from the molding surface, a substantially cylindrical insert comprising a diverting surface, an inlet passage therethrough and open to the diverting surface and an outlet passage therethrough, the diverting surface spaced from the roof and side of the recess so as to define a cavity and a drain therefrom open to the outlet passage. In a method of blow molding turbulent flow is induced in heat transfer fluid conducted through the base component from impact with the roof and the turbulent flow is dispersed within the cavity over the diverting surface whereby heat transfer from the molding surface is enhanced.

Abstract: A mold assembly for blow molding comprises first, second and third mating mold components, molding surfaces of each of the first and second mold components being open to a mating face of the mold component and defining a portion of the exterior of an article to be molded, molding surfaces of the third mold component defining a portion of a closed end of the article to be molded, the mold assembly accepting at least one height insert selected according to a desired longitudinal extension of the molded article, and indexable adjusting means for altering the position of the molding surfaces of the third mold component to accommodate the effective longitudinal extension of the article to be molded. A blow molding machine comprises a press mechanism for operating a mold assembly and a mold assembly according to the invention, each mold component being mounted to a movable member of the press.

Abstract: A mold assembly for blow molding comprises first and second mating mold components, each mating mold component comprising molding surfaces open to a mating face of the mold component and defining the exterior of an article to be molded from a tubular parison and at least one replaceable element being attached thereto by retaining means accessible from the mating face thereof whereby the replaceable elements may be installed and removed while the mating mold component is mounted in a press of a blow molding machine. The replaceable elements comprise any of inserts comprising molding surfaces defining a neck portion of an article to be molded, a blow needle to pierce the wall of and pressurize the parison and heat pipes for transferring heat from the molding surfaces. A blow molding machine comprises a press mechanism for operating a mold assembly and a mold assembly according to the invention mounted thereto.

Abstract: A mold assembly for blow molding comprises first and second mating mold components, each mating mold component comprising molding surfaces open to a mating face of the mold component and defining the exterior of an article to be molded from a tubular parison and at least one height insert, the height and number of height inserts selected according to a desired longitudinal extension of the article to be molded, each height insert being retained in the mating mold component by retaining means retained with the mold component during insertion and removal of the height insert. A blow molding machine comprises a press mechanism for operating a mold assembly and a mold assembly according to the invention mounted thereto.

Abstract: A sealed bottle, a sealing method and an apparatus for blow molded aseptic bottles are disclosed. A sealing tool, having two integral blades, laterally displaces one side against the opposing side of an inflated parison. The sealing tools forms a seal which includes of a pair of indentations in collapsed portion of the parison, and a build-up material forming a dam therebetween.

Abstract: An apparatus and method for blow molding an article having a concave base wherein a mold has a base component comprising a molding surface for forming at least a portion of the concave base and a path for conduction of heat transfer fluid through channels within the base component. Improved heat transfer is effected in the base component by locating the channels at a plurality of distinct depths therein.

Abstract: The present invention provides a molding machine and a mold assembly having a quick change volume control insert. The volume control insert can be changed without disassembly of the mold or use of special tools. The molding machine includes a mold, a mold insert, a locking member, and a release member. The mold insert is received in one of the mold halves and further includes a mold detail defining a portion of the mold cavity, and a retention member. A locking member engages the retention member when the mold detail is received within the mold half. The release member, accessible from the exterior of the mold half, and is adapted to disengage the locking member from the retention member, allowing the mold detail to be removed.

Abstract: A molded part ejection tystem (103) includes a drive mechanism having a reversible servomotor (240). The drive mechanism for the ejection system includes a cam-and-follower arrangement whereby a circular cam member (252) is driven by the servomotor (240) through a drive shaft (250) that is connected with the cam member (252) and is offset from the center of the circular cam track (254). A cam follower (260) connected with an ejector drive rod (238), and the cam follower (260) rides in the cam track (254) to cause linear movement of the ejector drive rod (238) as the cam follower (260) follows the circular cam through its non-circular path of motion. Rotation of the servomotor (240) in one direction of rotation operates the part ejection system, while rotation of the servomotor in the opposite direction of rotation provides power to another portion of the machine during another portion of a molding machine operating cycle, such as a core-pull system.

Abstract: A plastic injection molding station having a mold assembly with a plurality of first mold sections and a plurality of second mold sections. Each of the first mold portions adapted to cooperate with one of the second mold portions so as to define a plurality of mold cavities, the mold cavities being of equal distance across the length of the mold assembly and further defining a shape of an article to be injection molded therein. The first mold portions and second mold portions are adapted for relative movement between an engaged position where the first and second mold portions define the mold cavities and a disengaged position where the first and second mold portions are separated from one another. The station also includes a locking assembly adapted to lock the first and second mold portions together in the engaged position.

Abstract: A program controlled machine wherein signals produced in response to execution of programs control operation of machine devices includes a control for storage, retrieval and presentation of audio/video information. The control includes devices for presentation of audio/video information and stored programs including programs for enabling storage of audio/video information files while the machine is in a manual mode of operation and programs for controlling the presentation by the audio/video presentation devices of selected audio/video information from the stored files. The control provides facilities for recording audio/video information and for manually controlled presentation of audio/video information as well as for automatic presentation of audio/video information in response to detection of occurrence of a particular event.

Abstract: A mixing section for a feed screw includes a body portion defined along a longitudinal axis. The mixing section further includes a primary flight defining a helical channel, wherein the primary flight is helically wound in a first direction about the longitudinal axis. The primary flight forms a first acute angle with respect to a first plane including the longitudinal axis and defines a cross channel to allow fluid communication between adjacent portions of the helical channel. The cross channel is defined along a second plane such that the second plane forms a second acute angle with respect to the first plane. The first and second acute angles are located in the same quadrant and the second angle is less than the first angle.

Abstract: An apparatus for deflashing plastic blow molded articles is disclosed. The apparatus includes feed screw which engage one side of the container to move the container. A nesting wheel and a trim wheel are rotated in opposite directions to bring trim tools and nest tools together. The screw moves the container so that the nest tool engages the container and carries the container so that it is between the nest tool and trim tool as they intermesh. As a result, the container is nested, trimmed and released in one continuous motion.

Abstract: A synthetic aqueous machining fluid admixture, that is free of sulfur containing and chlorine containing lubricants, and usable in heavy duty machining (e.g. stamping, punching and drawing) operations comprises a) water, b) a water soluble or dispersible fatty acid or water soluble or dispersible fatty acid salt, c) a water soluble or dispersible ethylene oxide propylene oxide copolymer having at least one terminal hydroxyl group or water soluble or dispersible derivative of an ethylene oxide propylene oxide copolymer and d) a water soluble or dispersible organic phosphate ester. Methods for heavy duty machining comprise the steps of applying a force to a workpiece by a tool contacting the workpiece and applying the synthetic aqueous fluid admixture to the interface between the tool and workpiece. The fluid exhibits safety and environmental advantages in use compared to prior art fluids comprising vanishing oils while providing equal or superior lubricity.

Abstract: An apparatus for trimming the neck of a blow molded plastic bottle in which a reverse punch is mounted on an end of a shaft. A knife is also mounted to the shaft adjacent to the reverse punch and includes a cutting edge recessed from the cutting edge of the reverse punch. A stripper arm is mounted on the shaft and axially moves with the shaft. The stripper arm's distal end is adjacent to the reverse punch and recessed from the cutting edge of the reverse punch. An actuator causes the distal end of the stripper arm to move to a position located radially outward from the cutting surface when a trimmer ring from the neck of a bottle is to be removed from the apparatus.

Abstract: The neck finish for a wide range of plastic water dispenser bottles is formed so that it has a smooth, straight inner diameter and is fully calibrated, not requiring any post trimming. The parison is extruded over a fixed blow pin, which also serves as an inner mandrel. The wall thickness of the parison is controlled to provide the desired amount of material to fill the neck area and compression mold the neck body. When the mold is closed on the parison, the area between the cutting ring and striker plate comes into contact to form a calibrated neck finish. The blow pin tip is completely water cooled to the upper end and includes a specially positioned orifices adjacent the end to distribute the blow air so that it spreads out material, thereby reducing material push out and also cools the lower neck area. The assembly is designed to be very rigid, to assist in part de-molding.

Abstract: A locking apparatus secures a movable platen in position relative to strain rods on which the movable platen is slidably carried. The locking apparatus includes split nuts that are carried by the movable platen and are pivotable about respective pivot axes between a first position in which the split nuts engage the strain rods and a second position in which the split nuts are pivoted away from the strain rods. The strain rods include grooved sections and the split nuts carry internal grooved portions that are complementary with the grooved portions of the strain rods so that the split nuts are engageable with the grooved portions of the strain rods to retain the movable platen in a desired position during a molding operation.

Abstract: The neck finish for a wide range of plastic water dispenser bottles is formed so that it has a smooth, straight inner diameter and is fully calibrated, not requiring any post trimming. The parison is extruded over a fixed blow pin, which also serves as an inner mandrel. The wall thickness of the parison is controlled to provide the desired amount of material to fill the neck area and compression mold the neck body. When the mold is closed on the parison, the area between the cutting ring and striker plate comes into contact to form a calibrated neck finish. The blow pin tip is completely water cooled to the upper end and includes a specially positioned orifices adjacent the end to distribute the blow air so that it spreads out material, thereby reducing material push out and also cools the lower neck area. The assembly is designed to be very rigid, to assist in part de-molding.

Abstract: The invention is directed to a bi-directional check ring for a two-stage injection unit. More specifically, a close fitting ring is inserted behind the plunger head of the melt accumulator so that normal running clearances between the plunger and barrel bore can be used. The outer diameter of this check ring has a very close fit with the inner diameter the injection barrel, but is not rigidly connected to the plunger. Accordingly, the plunger is free to “floats” while injection and plastication/filling take place. The open volume between the ring and plunger is small, but sufficient to permit the ring to “float” very close to the barrel inner diameter, without being influenced by the alignment of the plunger and injection drive motor.

Abstract: A two-stage, electrically-powered injection unit for an injection molding machine is disclosed. The injection unit includes an extruder for plasticating material, and a separate melt accumulator to receive the plasticated material. The accumulator includes an injection plunger that is slidably positioned to inject the plasticated material from the accumulator into a mold. The plunger is rotated and translated by an electrically-driven linear actuator, such as a roller screw mechanism. The plunger extends outwardly of the accumulator barrel at the commencement of an injection stroke and is peripherally supported by a bushing at the outer end of the accumulator barrel. The outwardly-extending portion of the plunger can also be supported by a movable intermediate support member to minimize lateral deflection of the plunger and enable a longer injection stroke to be employed.