Patents Assigned to Morgan Advanced Ceramics, Inc.
  • Patent number: 11673842
    Abstract: A method of forming one or more high temperature co-fired ceramic articles, comprising the steps of:— a) forming a plurality of green compacts, by a process comprising dry pressing a powder comprising ceramic and organic binder to form a green compact; b) disposing a conductor or conductor precursor to at least one surface of at least one of the plurality of green compacts to form at least one patterned green compact; c) assembling the at least one patterned green compact with one or more of the plurality of green compacts or patterned green compacts or both to form a laminated assembly; d) isostatically pressing the laminated assembly to form a pressed laminated assembly; e) firing the pressed laminated assembly at a temperature sufficient to sinter the ceramic layers together.
    Type: Grant
    Filed: March 1, 2021
    Date of Patent: June 13, 2023
    Assignee: Morgan Advanced Ceramics, Inc.
    Inventors: Samuel H. Ahrendes, Gary D. Harland, Chengtsin Lee, Edward Tomasek, George York
  • Patent number: 11583960
    Abstract: The present invention relates to an article comprising a ceramic substrate (310) comprising a source of zirconium oxide; a metallic substrate (320); and a braze joint disposed between the ceramic substrate and the metallic substrate. The braze joint comprises (i) a gold rich phase (330) interfacing against a surface of the ceramic substrate. The gold rich phase comprises a refractory metal selected from the group consisting of molybdenum, tungsten, niobium, tantalum and combinations thereof; and (ii) a second metallic phase (340) comprising a metal selected form the group consisting of nickel, iron, vanadium, cobalt, chromium, osmium, tantalum or combinations thereof.
    Type: Grant
    Filed: September 24, 2020
    Date of Patent: February 21, 2023
    Assignee: Morgan Advanced Ceramics, Inc.
    Inventors: Abhishek S. Patnaik, John Antalek, Vishwanath Sarkar
  • Patent number: 11535550
    Abstract: Articles may be protected against halide plasma, by applying a rare earth-containing glaze to the surface of the article. The glaze may be a coating comprising; 20 to 90 mol % SiO2, 0 to 60 mol % Al2O3, 10 to 80 mol % rare earth oxides and/or rare earth fluorides (REX), wherein SiO2+Al2O3+REX?60 mol %.
    Type: Grant
    Filed: November 2, 2017
    Date of Patent: December 27, 2022
    Assignee: Morgan Advanced Ceramics, Inc.
    Inventor: Chengtsin Lee
  • Publication number: 20220199451
    Abstract: A layer arrangement for an electrostatic chuck comprises a first ceramic layer; a second ceramic layer; a metallised layered disposed between the first and second ceramic layers. The first ceramic layer comprises at least 90.0 wt % 5 alumina, titania, ZrO2, Y2O3, AlN, Si3N4, SiC, transition metal oxides or combinations thereof; and in the range of 0.1 to 10.0 wt % tantalum oxide (Ta2O5).
    Type: Application
    Filed: April 10, 2020
    Publication date: June 23, 2022
    Applicant: Morgan Advanced Ceramics, Inc.
    Inventor: Chengtsin Lee
  • Patent number: 11123957
    Abstract: A brazed article comprising a ceramic component, a metallizing layer comprising tungsten and yttrium oxide disposed against a surface of the ceramic component, and a bonding layer disposed between the metallizing layer and a metal component wherein said bonding layer comprises a nickel-rich portion proximal to the ceramic component and a gold-rich portion interfacing against the metal component.
    Type: Grant
    Filed: December 9, 2020
    Date of Patent: September 21, 2021
    Assignee: Morgan Advanced Ceramics, Inc.
    Inventors: Abhishek S. Patnaik, John Antalek, Heather Michaud
  • Patent number: 11091398
    Abstract: A method of forming one or more high temperature co-fired ceramic articles, comprising the steps of:— a) forming a plurality of green compacts, by a process comprising dry pressing a powder comprising ceramic and organic binder to form a green compact; b) disposing a conductor or conductor precursor to at least one surface of at least one of the plurality of green compacts to form at least one patterned green compact; c) assembling the at least one patterned green compact with one or more of the plurality of green compacts or patterned green compacts or both to form a laminated assembly; d) isostatically pressing the laminated assembly to form a pressed laminated assembly; e) firing the pressed laminated assembly at a temperature sufficient to sinter the ceramic layers together.
    Type: Grant
    Filed: March 31, 2020
    Date of Patent: August 17, 2021
    Assignee: Morgan Advanced Ceramics, Inc.
    Inventors: Samuel H. Ahrendes, Gary D. Harland, Chengtsin Lee, Edward Tomasek, George York
  • Publication number: 20210176862
    Abstract: A feedthrough assembly (1) comprising a feedthrough body (10) comprising: a ceramic body (2) having a first side (3) and a second side (4); a conductive element (5) extending through said ceramic body (2) between said first side (3) and said second side (4); a conductive pad (6) electrically connected to said conductive element (5).
    Type: Application
    Filed: December 9, 2020
    Publication date: June 10, 2021
    Applicant: Morgan Advanced Ceramics, Inc.
    Inventors: Abhishek S. Patnaik, John Antalek
  • Publication number: 20210170721
    Abstract: A brazed article comprising a ceramic component, a metallizing layer comprising tungsten and yttrium oxide disposed against a surface of the ceramic component, and a bonding layer disposed between the metallizing layer and a metal component wherein said bonding layer comprises a nickel-rich portion proximal to the ceramic component and a gold-rich portion interfacing against the metal component.
    Type: Application
    Filed: December 9, 2020
    Publication date: June 10, 2021
    Applicant: Morgan Advanced Ceramics, Inc.
    Inventors: Abhishek S. Patnaik, John Antalek, Heather Michaud
  • Publication number: 20210146142
    Abstract: There is provided a feedthrough including a ceramic body; and a plurality of electrical conductors embedded in the ceramic body. Wherein the density of the electrical conductors exceeds 1 conductor per 23 thou2 (14,839 ?m2) through a planar cross-section of the ceramic body.
    Type: Application
    Filed: April 18, 2019
    Publication date: May 20, 2021
    Applicant: Morgan Advanced Ceramics, Inc.
    Inventors: Abhishek S. Patnaik, John Antalek, Mark Schmeckpeper, Abhaya Bakshi, Robert Mackinnon
  • Publication number: 20210086312
    Abstract: The present invention relates to an article comprising a ceramic substrate (310) comprising a source of zirconium oxide; a metallic substrate (320); and a braze joint disposed between the ceramic substrate and the metallic substrate. The braze joint comprises (i) a gold rich phase (330) interfacing against a surface of the ceramic substrate. The gold rich phase comprises a refractory metal selected from the group consisting of molybdenum, tungsten, niobium, tantalum and combinations thereof; and (ii) a second metallic phase (340) comprising a metal selected form the group consisting of nickel, iron, vanadium, cobalt, chromium, osmium, tantalum or combinations thereof.
    Type: Application
    Filed: September 24, 2020
    Publication date: March 25, 2021
    Applicant: Morgan Advanced Ceramics, Inc.
    Inventors: Abhishek S. Patnaik, John Antalek, Vishwanath Sarkar
  • Publication number: 20200231509
    Abstract: A method of forming one or more high temperature co-fired ceramic articles, comprising the steps of: a) forming a plurality of green compacts, by a process comprising dry pressing a powder comprising ceramic and organic binder to form a green compact; b) disposing a conductor or conductor precursor to at least one surface of at least one of the plurality of green compacts to form at least one patterned green compact; c) assembling the at least one patterned green compact with one or more of the plurality of green compacts or patterned green compacts or both to form a laminated assembly; d) isostatically pressing the laminated assembly to form a pressed laminated assembly; e) firing the pressed laminated assembly at a temperature sufficient to sinter the ceramic layers together.
    Type: Application
    Filed: March 31, 2020
    Publication date: July 23, 2020
    Applicant: Morgan Advanced Ceramics, Inc.
    Inventors: Samuel H. Ahrendes, Gary D. Harland, Chengtsin Lee, Edward Tomasek, George York
  • Patent number: 10124443
    Abstract: Brazing alloy wire formed from a composite comprising a sheath of at least one ductile first phase and a core comprising particles of a different composition to the sheath, in which: the sheath has an annealing temperature in degrees K the particles have a melting point at least 20% above the annealing temperature of the sheath the particles have a size distribution in which 25% by weight or less comprise particles less than 25 ?m in size the particles are discrete.
    Type: Grant
    Filed: February 19, 2015
    Date of Patent: November 13, 2018
    Assignee: Morgan Advanced Ceramics, Inc.
    Inventors: Mark Miklos, Abdelouahab Ziani
  • Publication number: 20180169796
    Abstract: A process for joining articles comprises the steps of: joining the articles together at a brazing temperature to form one or more brazed joints in a brazed assembly, wherein at least one of the one or more brazed joints comprises a filler at least in part capable of age hardening at a temperature below the brazing temperature; and heat treating the brazed assembly at a temperature and for a time sufficient to age harden the filler at least in part; wherein the articles comprise at least one diamond body, and the filler comprises an active brazing alloy for brazing to the at least one diamond body.
    Type: Application
    Filed: June 6, 2016
    Publication date: June 21, 2018
    Applicant: Morgan Advanced Ceramics, Inc.
    Inventors: Richard Angus Clark, Toshimasa Oyama, David Earl Slutz, Jaspal Singh Kamboj, Edgar Giovanni Vanegas-Hurtado
  • Publication number: 20170282269
    Abstract: Disclosed is a method of brazing articles together to form at least one braze defined by complementarily curved faying surfaces on the articles, the faying surfaces each having at least one region of curvature comprising at least one point from which the surface curves in more than one direction, the method comprising the steps of: a) disposing between the complementarily curved faying surfaces at least one amorphous brazing alloy preform of complementary curvature at least in part to said at least one region of the complementarily curved faying surfaces to conform to the complementarily curved faying surfaces in said region; and b) heating the articles and at least one amorphous brazing alloy preform to a brazing temperature at which the amorphous brazing alloy flows and brazes. and brazing alloy preforms for use in such methods.
    Type: Application
    Filed: August 25, 2015
    Publication date: October 5, 2017
    Applicant: Morgan Advanced Ceramics, Inc.
    Inventors: Alan DEMMONS, Keith FERGUSON, Anthony ARENA
  • Publication number: 20170057880
    Abstract: A method of forming one or more high temperature co-fired ceramic articles, comprising the steps of: —a) forming (34) a plurality of green compacts, by a process comprising dry pressing a powder comprising ceramic and organic binder to form a green compact; b) disposing (38) a conductor or conductor precursor to at least one surface of at least one of the plurality of green compacts to form at least one patterned green compact; c) assembling the at least one patterned green compact with one or more of the plurality of green compacts or patterned green compacts or both to form a laminated assembly; d) isostatically (40) pressing the laminated assembly to form a pressed laminated assembly; e) firing (42) the pressed laminated assembly at a temperature sufficient to sinter the ceramic layers together.
    Type: Application
    Filed: May 7, 2015
    Publication date: March 2, 2017
    Applicant: Morgan Advanced Ceramics, Inc.
    Inventors: Samuel H. Ahrendes, Gary D. Harland, Chengtsin Lee, Edward Tomasek, George Albert York, III
  • Publication number: 20170008130
    Abstract: Brazing alloy wire formed from a composite comprising a sheath of at least one ductile first phase and a core comprising particles of a different composition to the sheath, in which: the sheath has an annealing temperature in degrees K the particles have a melting point at least 20% above the annealing temperature of the sheath the particles have a size distribution in which 25% by weight or less comprise particles less than 25 ?m in size the particles are discrete
    Type: Application
    Filed: February 19, 2015
    Publication date: January 12, 2017
    Applicant: Morgan Advanced Ceramics, Inc.
    Inventors: Mark Miklos, Abdelouahab Ziani
  • Patent number: 8698006
    Abstract: A hermetic interconnect for medical devices is disclosed. In one embodiment, the interconnect includes platinum leads co-fired between alumina substrates to form a monolithic composite that is subsequently bonded into a titanium alloy flange. Both methodology for forming these interconnects as well as specific geometries and compositions are disclosed. Interconnects formed in this fashion enable significant reductions in overall size of the interconnect relative to the number of feedthrough leads as well as substantial improvements in robustness versus currently available technology.
    Type: Grant
    Filed: June 4, 2010
    Date of Patent: April 15, 2014
    Assignee: Morgan Advanced Ceramics, Inc.
    Inventors: David Joseph Bealka, Christien Matthew Vaillancourt, Fred Michael Kimock, Emma Claire Gill
  • Patent number: 8114505
    Abstract: Improved methods for manufacturing silicon carbide rings using chemical vapor deposition. Cylindrical tubes are used as deposition substrates and the resulting material deposited on the inside surface of cylindrical tubes or on the outside surface of cylindrical mandrels, or both, is sliced or cut into the desired ring size and shape. The resulting rings have a crystal growth that is oriented substantially planar to the finished article. The invention also relates to nitrogen doped silicon carbide material, as well as to silicon carbide structures having axes of grain growth substantially parallel to the plane of the structure and to each other, and having rotational orientation that is substantially random with respect to the axes of grain growth of the grains.
    Type: Grant
    Filed: May 19, 2010
    Date of Patent: February 14, 2012
    Assignee: Morgan Advanced Ceramics, Inc.
    Inventors: David Thomas Forrest, Mark Wallace Schauer
  • Patent number: 8030219
    Abstract: A coated substrate product is described comprising a substrate and a dielectric coating material comprising carbon, hydrogen, silicon, and oxygen. According to the method, the substrate is processed by plasma cleaning the surface and then depositing a dielectric coating by a suitable plasma process. The coating may contain one or more layers. The substrate may be a rigid material or a thin film or foil. The coated products of this invention have superior dielectric material properties and utility as substrates for the manufacture of rolled or parallel plate capacitors with high energy densities.
    Type: Grant
    Filed: February 7, 2006
    Date of Patent: October 4, 2011
    Assignees: Morgan Advanced Ceramics, Inc., K Systems Corporation
    Inventors: Fred M. Kimock, Steven J. Finke, Richard L. C. Wu
  • Publication number: 20110220285
    Abstract: Embodiments of the present invention provide methods for forming a hardened and roughened ceramic component. Specific steps include forming a sintered ceramic component, texturing the surface of the sintered ceramic component, and firing the component to harden it. The resulting ceramic component may have a textured surface, and in a specific embodiment, the textured surface has a roughness of about 100 to about 2000 ?in Ra.
    Type: Application
    Filed: February 11, 2011
    Publication date: September 15, 2011
    Applicant: MORGAN ADVANCED CERAMICS, INC.
    Inventors: Cheng-Tsin Lee, Ho Ouk, Gary D. Harland, Edward Tomasek