Abstract: A method for manufacturing a product from a flexibly rolled strip material includes the steps of: providing a strip material made from sheet steel; flexibly rolling the strip material such that a variable thickness is produced along the length of the strip material; electrolytically coating the strip material with a metallic coating material containing at least 93% of zinc by mass after the flexible rolling; heat treating at temperature above 350° C. and below a solidus line of the coating material after the electrolytic coating; working a blank from the flexibly rolled strip material; and hot forming the blank.

Abstract: A B-pillar for a motor vehicle body has an inner panel made of sheet metal material and a multi-component outer panel connected to the inner panel. The outer panel comprises a lower formed part made of sheet metal material and an upper formed part made of fiber reinforced plastic, which two formed parts are arranged along a region of overlap so as to overlap one another and are connected to one another such that the lower formed part projects from the upper formed part beyond the upper formed part beyond the region of overlap in a first direction of longitudinal extension of the B-pillar and that the upper formed part projects from the lower formed part beyond the region of overlap in a second direction of longitudinal extension of the B-pillar.

Abstract: A leaf spring for a wheel suspension of a motor vehicle, comprises a first spring part made from a fiber reinforced plastic material and a second spring part made from a steel material. The first spring part and the second spring part are connected to each other. The ratio of the length of the first spring part to the length of the second spring part is larger than two. A leaf spring assembly can include such a leaf spring and receiving devices.

Abstract: A process includes flexible rolling of a strip made of a metallic material, wherein a thickness profile with different sheet thicknesses along the length of the strip is produced such that successive regions of the flexibly rolled strip each correspond to a target thickness profile of a sheet metal blank to be cut out of same; determining a measured thickness profile of a plurality of successive regions of the strip; calculating a target position in the strip for a sheet metal blank to be cut out of the strip depending on the generated measured thickness profile of at least two successive regions of the strip; cutting the flexibly rolled strip by at least one cutting device along the target position for producing the sheet meal blank. A plant is further provided for producing a sheet metal blank.

Abstract: A hardened formed part is manufactured with the steps: producing a blank from a hardenable strip material; heating of the blank to an austenitization temperature; forming and hardening of the blank to a hardened formed part; cleaning the hardened formed part; coating the hardened formed part with a metallic coating in an dipping bath with an electrolyte solution, wherein during the coating process, at least one auxiliary element is used in the dipping bath, such, that the deposition of the coating is partially influenced. A plant is used for manufacturing a hardened formed part.

Abstract: A leaf spring assembly for a wheel suspension of a motor vehicle comprises a leaf spring of fibre-reinforced plastics for resiliently supporting a wheel carrier of the motor vehicle. The leaf spring comprises a first end portion, a spring portion, a bendable portion and a second end portion. The leaf spring further comprises a first receiving device for supporting the first end portion and a second receiving device for supporting a second end portion. The first receiving device and the second receiving device are designed such that the first end portion and the second end portion are held in a non-displaceable way relative to one another. At least one of the first and second receiving devices are designed such that the respective associated end portion is supported in a moment-free way in the receiving device.

Abstract: A method for manufacturing a product from a flexibly rolled strip material includes the steps of: providing a strip material made from sheet steel; flexibly rolling the strip material such that a variable thickness is produced along the length of the strip material; electrolytically coating the strip material with a metallic coating material containing at least 93% of zinc by mass after the flexible rolling; heat treating at temperatures above 350° C. and below a solidus line of the coating material after the electrolytic coating; working a blank from the flexibly rolled strip material; and hot forming the blank.

Abstract: A belt tensioning device comprises a base member having an attachment portion and an opening for a drive shaft; first and second tensioning arms that are pivotably supported by first and second bearings on the base member around first and second pivot axes and have first and second tensioning rollers 5, 7. A spring arrangement pretensions the two tensioning arms in a circumferential direction towards each other; wherein the spring arrangement has at least one bow-shaped spring that has a circumferential extension of less than 360° around the first and the second pivot axis; wherein the at least one bow-shaped spring has first and second support portions that are supported on the first and second tensioning arm as well as a spring portion extending between the first and second support portion; wherein the at least one bow-shaped spring has an axial length in the area of the first and the second support portion which is axially shorter than a total axial length of the bow-shaped spring.

Abstract: A belt tensioning device for a belt drive comprises a base member that is firmly connectable to a stationary component; at least one tensioning arm, which is pivotably supported relative to the base member around a pivot axis; a spring element, with which the tensioning arm is supported elastically in circumferential direction, wherein the ratio of the nominal diameter to the axial length of the spring element is larger than 3.0 in the mounted condition; and a tensioning roller for tensioning the belt, which is rotatably supported on the tensioning arm around an axis of rotation; wherein the base member and the tensioning arm are each at least partially made from plastic material.

Abstract: A belt tensioning device for a belt drive which comprises a driving machine with a driving belt pulley drivable by a driveshaft around a driving axis, and a plurality of further belt pulleys and with an infinite belt which is wrapped around the driving belt pulley and the further belt pulleys wherein the belt tensioning device comprises a housing in which two tensioning arms are supported so as to be pivotable around a common pivot axis, in which tensioning arms there are supported tensioning rollers with axes of rotation extending parallel to the driving axis, wherein the tensioning arms are supported relative to one another by spring means, wherein, with the driving belt pulley mounted at the driving machine, the housing can be mounted in that, in an annular region surrounding the driveshaft of the driving belt pulley, the housing is contact-free relative to the driving machine.

Abstract: The present invention relates to a structural component 1; 21; 31; 41, in particular for a motor vehicle body, comprising a cold-formed first formed part 2; 32; 42 and a warm-formed and hardened second formed part 3; 23; 33 with a variable thickness along a longitudinal extension L2 of the second formed part 3; 23; 33, wherein the second formed part 3; 23; 33 has a connection portion 7; 27; 37 for being connected to the first formed part 2; 32; 42, wherein the connection portion 7; 27; 37 is distanced from an outer edge 13 of the first formed part 2; 32; 42 such, that the structural component 1; 21; 31; 41 has a one-layered flange portion 12 of the first formed part 2; 32; 42 between the connection portion 7; 27; 37 and the outer edge 13, and wherein the first formed part 2; 32; 42 and the second formed part 3; 23; 33 are connected to each other by means of a high energy beam welding seam 19 along a connection edge 18 of the connection portion 7; 17; 27.

Abstract: A belt tensioning device for a belt drive having at least one apparatus with a housing, a driveshaft and a belt pulley, as well as an infinite belt for driving the belt pulley. The belt tensioning device includes a base that can be or is firmly connected to the apparatus, exactly one tensioning arm that, relative to the base, is supported so as to be pivotable around a pivot axis and that, via a torsion spring, is supported in the circumferential direction against the base. The belt tensioning device also includes a tensioning roller that, at the tensioning arm, is supported so as to be rotatable around an axis of rotation and serves to tension the belt. When the belt tensioning device is mounted at the apparatus, the pivot axis of the tensioning arm is arranged inside the outer diameter of the belt pulley of the apparatus.

Abstract: A spring, especially for use in a belt tensioning device, with a number of at least 1.25 and at a maximum 2.5 coils, which extend around a spring axis A8, wherein a first coil end 42 has an axial offset Va relative to a first coil region 48, arranged at an angle of 360° around the spring axis A8, and wherein a second coil end 49 has an radial offset Vr relative to a second coil region 50 arranged at an angle of 360° around the spring axis A8. A belt tensioning device and an assembly with such a belt tensioning device include such a spring.

Abstract: A product is made from a rolled strip material with the steps: rolling of a strip material from a sheet metal; working of a blank out of the rolled strip material; forming of the blank to a formed part; cleaning the formed part such that an amount of maximal 0.7 ppm of diffusible hydrogen is introduced into the formed part by cleaning, and coating the formed part with a metal coating material for producing a corrosion protection coating, wherein the step of coating is carried out in an immersion bath with an electrolyte solution, wherein between the formed part and the electrolyte solution a flow is generated.

Abstract: The invention relates to a leaf spring (1) for motor vehicles, which is made of a fiber-reinforced synthetic material and can absorb potentially occurring lateral forces and transfer them to a leaf spring receiving device, comprises a first end (2) and a second end (3), which can each be fixed in a leaf spring receiving device in a torsion-proof and non-displaceable manner, and a bending joint section (11), which can compensate for a change in length of a resilient section (8) of the leaf spring (1) during a load-induced deformation of the resilient section (8). The leaf spring (1) comprises a first spring limb (5) and a second spring limb (6) which are connected to each other via a transition section (7). In a non-loaded state, both the first spring limb (5) and the second spring limb (6) are approximately planar and disposed at an angle relative to each other. The first spring limb (5) forms the resilient section (8). The bending joint section (11) contains the second spring limb (6).

Abstract: A process of producing profiles whose cross-section is variable in the longitudinal direction, characterized by the process stages of cutting a blank 31 with a substantially constant width along a longitudinal direction, deforming the blank 31 by deep-drawing to form an open profile whose cross-section is variable along the longitudinal direction, and cutting the flanges projecting from the open profile.

Abstract: A process for producing plate springs or undulating springs wherein surface regions which are subjected to tensile stresses when the spring is under load are provided with an internal compressive stress in the boundary layer, wherein said surface regions are rollingly compressed by a ball or roller or subjected to tensile stress and compressed by shot peening.

Abstract: A belt tensioning device for a belt drive which comprises a driving machine with a driving belt pulley drivable by a driveshaft around a driving axis, and a plurality of further belt pulleys and with an infinite belt which is wrapped around the driving belt pulley and the further belt pulleys wherein the belt tensioning device comprises a housing in which two tensioning arms are supported so as to be pivotable around a common pivot axis, in which tensioning arms there are supported tensioning rollers with axes of rotation extending parallel to the driving axis, wherein the tensioning arms are supported relative to one another by spring means, wherein, with the driving belt pulley mounted at the driving machine, the housing can be mounted in that, in an annular region surrounding the driveshaft of the driving belt pulley, the housing is contact-free relative to the driving machine.

Abstract: A spring, especially for use in a belt tensioning device, with a number of at least 1.25 and at a maximum 2.5 coils, which extend around a spring axis A8, wherein a first coil end 42 has an axial offset Va relative to a first coil region 48, arranged at an angle of 360° around the spring axis A8, and wherein a second coil end 49 has an radial offset Vr relative to a second coil region 50 arranged at an angle of 360° around the spring axis A8. A belt tensioning device and an assembly with such a belt tensioning device include such a spring.

Abstract: A belt tensioning device for a belt drive which comprises a driving machine with a driving belt pulley drivable by a driveshaft around a driving axis, and a plurality of further belt pulleys and with an infinite belt which is wrapped around the driving belt pulley and the further belt pulleys wherein the belt tensioning device comprises a housing in which two tensioning arms are supported so as to be pivotable around a common pivot axis, in which tensioning arms there are supported tensioning rollers with axes of rotation extending parallel to the driving axis, wherein the tensioning arms are supported relative to one another by spring means, wherein, with the driving belt pulley mounted at the driving machine, the housing can be mounted in that, in an annular region surrounding the driveshaft of the driving belt pulley, the housing is contact-free relative to the driving machine.